Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

Ponorné kalové čer padlo, typ ABS XFP PE1 - PE3

www.sulzer.com

Pok yny pro instalaci, p rovoz a údr ž bu

cs

6005675-04 (07.2023)

Společnost Sulzer si vyhrazuje právo změnit technické údaje na základě technického vývoje

26005675-04

Pokyny pro instalaci, provoz a údržbu (Překlad původních pokynů)

Ponorné kalové čerpadlo, typ ABS XFP

PE1 (50 Hz) PE2 (50 Hz) PE3 (50 Hz) PE1 (60 Hz) PE2 (60 Hz) PE3 (60 Hz)

80C-CB1 80E-CB1 100G-CB1 155G-CB2 80C-CB1 80E-CB1 100G-CB1 105J-CB2

80C-VX 81E-VX 100G-VX 200G-CB1 80C-VX 81E-VX 100G-CB2 155J-CB2

81C-CB1 100E-CB1 101G-CB1 205G-CB2 81C-VX 100E-CB1 101G-CB1 206J-CB2

81C-VX 100E-VX 101G-VX 206G-CB2 100C-CB1 100E-VX 101G-VX 255J-CB2

100C-CB1 100E-CP 105G-CB2 105J-CB2 100C-VX 100E-CP 150G-CB1 305J-CB2

100C-VX 150E-CB1 150G-CB1 155J-CB2 150E-CB1 150G-CP

151E-CB2 150G-VX 206J-CB2 151E- CB2 155G-CB2

150G-CP 255J-CB2 200G-CB1

305J-CB2 201G-CB2

205G-CB2

206G-CB2

Obsah

1 Všeobecné údaje �� 4

  ...................................................................................................................................... 4

  ........................................................................................................................................ 4

2 Rozsah výkonu �� 5

3 Bezpečnost ��6

  ...................................................................................................................... 6

4 Použití motorů v zónách s rizikem exploze �� 7

  .................................................................................................... 7

4.2 Všeobecné údaje ....................................................................................................................................... 7

  ...............................................................................................7

  ..............................

 .................................................................................... 7

  ..........................7

5 Technické údaje �� 8

  ............................................................................................................................................. 8

6 Obecné konstrukční vlastnosti �� 9

  ............................................................................................................. 9

  .......................................................................... 10

7 Hmotnosti �� 11

7.1 XFP - 50 Hz .............................................................................................................................................. 11

7.2 XFP - 60 Hz .............................................................................................................................................. 12

  ........................................................................................................................................ 13

8 Zvedání, přeprava a skladování�� 13

  .................................................................................................................................................... 13

  ................................................................................................................................................... 13

  .......................................................................................................................................... 13

  .................................................................................................................................. 14

  ................................................................................................................................................ 14

  ................................................................................ 14

9 Montáž a instalace �� 15

3

6005675-04

  .............................................................................................................................. 15

  ................................................................................................................................ 15

  ............................................................................................................................................ 16

  ..................................................................................................................... 16

  ........................................................................................................................................ 18

  ............................................................................................................................................ 19

 ................................................................................................................................. 19

10 Elektrické připojení �� 20

  ...................................................................................................................................... 21

  ...................................................................................................................................... 22

  ............................................................................................................................... 22

  .................................................................................................................................... 22

  ................................................................................................................... 23

  .................................................................................................................. 24

11 Uvádění do provozu �� 25

  ........................................................................................................ 25

  ............................................................................................................................ 25

  .............................................................................................................................. 25

12 Údržba a servis �� 26

  .................................................................................................................... 26

  ........................................................................................................................................ 27

  ...................................................................................... 27

  ............................................................................... 27

 .......................................... 28

  .............................................................................. 28

  ................................................................................. 29

  .................................................................................................................... 30

  ............................................................................................................ 31

  ............................................................................................................ 31

  ............................................................................................................... 32

  ...................................................................................................................... 32

  ..................................................................................................................... 32

  .................................................................................................................................. 32

  ......................................................................................................................................................33

13 Příručka pro řešení potíží �� 33

46005675-04

Symboly a výstrahy použité v této příručce:







 

POZOR!

POZNÁMKA:

1 Všeobecné údaje

1.1 Zamýšlené použití





• 

• 

• 

• 

• 

• 

• 





POZOR! Maximálnípřípustnáteplotačerpanéhomédiaje40°C

POZOR! Prosakovánímazivbymohlovéstkeznečištěníčerpanéhomédia.





POZOR! PředinstalacíčerpadlasevždyporaďtesmístnímzástupcemspolečnostiSulzer

ohledněschválenéhopoužitíanasazení.

1.2 Identikační kód

e.g. XFP 80C CB1.3 PE22/4-C-50

Hydraulika: Motoru:

  

 

 

 

 

 



5

6005675-04

2 Rozsah výkonu

Rotor Contrablock 50 Hz

255J

206J

305J

155G

105G

205G

155J

105J

80E

40 140 160 18012020 60 200 220 240260 280300 320340 36

0

80 100

H

(m)

Q

(l

/s)

10

20

30

40

50

60

70

50 Hz

150E

100E

100G

150G 200G

80C

100C 81C 151E

101G

206G

Rotor Contrablock 60 Hz

40 140 160 18012020 60 200 220 240 260 280 300 320 340 360 380 400 420 44080 100

H

(m)

Q

(l/s)

60 Hz

10

20

30

40

50

60

70

100

90

80

201G 305J

206J

150E 151E

150G

255J

80C 100E

100G

105J

80E

101G

100C

155J

206G

200G

155G

205G

66005675-04

Rotor Vortex 50 Hz

20 70 80 906010 30 10040 50

H

(m)

Q

(l/s)

10

20

30

40

50

60

70

50 Hz

100C

80C

150G

101G

100G

81E

100E

81C

Rotor Vortex 60 Hz

10 35 40 453051

55

05520 25

H

(m)

Q

(l/s)

10

20

30

40

50

60

70

60 Hz

100

90

80

81E

80C

100E

100C

81C

101G

3 Bezpečnost

















3.1 Osobní ochranné prostředky











7

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4 Použití motorů v zónách s rizikem exploze

4.1 Homologace bezpečnosti proti výbuchu





POZNÁMKA PoužívajísemetodyochranyExtypu„c“(konstrukčníbezpečnost)atypu„k“(ponoření

  dokapaliny)podleENISO80079-36,ENISO80079-37.

4.2 Všeobecné údaje







1. 



2. 





3. 



4. 





POZOR! Zásahydoagregátůchráněnýchprotiexplozismíprovádětpouzektomuzmocněné

dílny/osobysoužívánímoriginálníchdílůvýrobce.Vopačnémpřípadězaniká

osvědčeníEx!Všechnysoučástiarozměry,kteréjsourelevantníproprovedeníEx,

jsouuvedenyvmodulárnídílensképříručceavseznamunáhradníchdílů.

POZOR! Pozásahuneboopravědílnou/osobouktomunezmocněnouosvědčeníExzaniká.V

důsledkutohoseužpakagregátnesmípoužívatvoblastechsnebezpečímvýbuchu!

Potakovéopravěnesmíbýtjednotkaprovozovánavnebezpečnýchprostorecha

musíbýtodstraněnremníštítekEx.

UPOZORNĚNÍ Zvláštěsemusídodržovatspecicképředpisyasměrnicezeměuživatele!

4.3 Zvláštní podmínky pro bezpečné používání





4.4 Pro provoz ponorných čerpadel v provedení Ex na frekvenčním měniči v prostředí s

nebezpečím výbuchu (zóna 1 a 2 dle ATEX) platí:





4.5 Pro provoz ponorných čerpadel v provedení Ex v mokré instalaci bez chladicího pláště

platí



86005675-04

5 Technické údaje











5.1 Výrobní štítek



















xx/xxxx

1/min

Max.Liq.Temp: 40°C

Weight kg

IEC60034.30 IE3

Qmax m3/h Hmax m

Hmin m

Max m

Imp mm

P2: kW

P1: kW

UN V IN A

  

Popis

    

  n 

Sn   H 

    m3

  V  mm

I     m

    m

Hz  Hz   m

P1   Ø Imp.  mm

P2  

II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X

0598

II 2G Ex h db IIB T4 Gb PTB 10 AT EX 1032 X

0598

     

9

6005675-04

6 Obecné konstrukční vlastnosti







6.1 Konstrukční vlastnosti PE1 & PE2

1

2

3

4

5

7

8

9

10

12

13

14

15

14

16

17

11

19

18

6

1

2

3

4

5





6

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 



17 

18 

19 

10 6005675-04

6.2 Konstrukční vlastnosti PE3 (verze s chladicím pláštěm)

1 9b  19 

2 10  20 

3 11  21 

4 12  22 

 13  23  /

5 14  

6 15  24 

7 16  25 

8 17  26 

9a  18  27 

1

2

3

4

5

6

7

8

9a

14

15

5

17

21

18

19

9b

13

20

26

24

23

22

27

25

10

11

12

16

11

6005675-04

7 Hmotnosti

POZNÁMKA:  Hmotnostnatovárnímštítkujepouzepročerpadloakabel.

7.1 XFP - 50 Hz

XFP Podstavcový držák

a příchytky

Vodorovné

podpěry*

Soklová základna

(přepravitelná)

Napájecího

kabelu**

Čerpadlo***

(bez kabelu)

kg kg kg kg kg

80C-CB1 

PE29/4

8

9

10



100 / n.a.

110 / n.a.

80C-VX  8 2 10  100 / n.a.

80E-CB1 PE70/2

PE110/2

8

2

10





150 / n.a.

170 / n.a.

81C-CB1 PE40/2 8 9 10  110 / n.a.

81C-VX PE30/2

PE40/2

8

2

10





110 / n.a.

81E-VX 

PE110/2

8

3

10





130 / n.a.

160 / n.a.

100C-CB1  12 9 10  110 / n.a.

100C-VX PE15/4



12

2

10



100 / n.a.

110 / n.a.

100E-CB1 

PE90/4

12

3

11





160 / n.a.

180 / n.a.

100E-CP PE60/4

PE90/4

12

n.a.

11





170 / n.a.

190 / n.a

100E-VX PE40/4

PE60/4

PE90/4

12

3

11





140 / n.a.

150 / n.a.

170 / n.a.

100G-CB1 



PE220/4

12

21







330 / 380

350 / 400

360 / 410

100G-VX 



12

21





320 / 370

340 / 390

101G-CB1 PE150/2

PE185/2

PE250/2

19

10

16





320 / 360

330 / 370

101G-VX PE150/2

PE185/2

PE250/2

19

12

21





330 / 370

340 / 380

105G-CB2 PE220/4

PE300/4

12

21





410 / 450

440 / 490

150E-CB1 



PE90/4

17

3

11





160 / n.a.

170 / n.a.

190 / n.a

150G-CB1 



PE220/4

20

12

21







340 / 380

370 / 400

370 / 420

150G-CP PE110/4 20 n.a. 21  320 / n.a

150G-VX 

PE140/4



20

12

21





330 / 380

320 / 380

350 / 400

151E-CB2 

PE90/4

20

3

11





170 / n.a.

190 / n.a.

155G-CB2 PE220/4

PE300/4

20

12

21





410 / 450

440 / 490

200G-CB1





PE220/4

PE90/6

25

12

21







370 / 420

400 / 440

410 / 460

380 / 420

205G-CB2 PE220/4

PE300/4

25

12

21





430 / 480

460 / 510

206G-CB2 PE185/6

PE220/6

25

12

21

0.4

0.5

450 / 500

480 / 530

105J-CB2 

PE300/4

19

17

50



412 / 472

442 / 502

155J-CB2







PE220/6

28

17

50



420 / 470

450 / 510

445 / 505

453 / 503

206J-CB2





PE185/6

39

17

56



487 / 547

494 / 554

486 / 546

255J-CB2 

PE220/6

53

23

81



541 / 601

549 / 609

305J-CB2 

PE220/6

74

43

91



645 / 705

653 / 713



12 6005675-04

7.2 XFP - 60 Hz

XFP

Podstavcový držák

a příchytky

kg (lbs)

Vodorovné

podpěry*

kg (lbs)

Soklová základna

(přepravitelná)

kg (lbs)

Napájecího

kabelu**

kg (lbs)

Čerpadlo***

(bez kabelu)

kg (lbs)

80C-CB1 

PE20/6





8 (18)

9 (20)

10 (22)

0.2 (0.4)

0.1 (0.3)

0.3 (0.5)

0.2 (0.4)

110 (243) / n.a.

120 (265) / n.a.

100 (221) / n.a.

120 (265) / n.a.

80C-VX 





8 (18)

2 (4)

10 (22)

0.1 (0.3)

0.2 (0.4)

0.3 (0.5)

110 (243) / n.a.

100 (221) / n.a.

80E-CB1 PE125/2 8 (18) 2 (4) 10 (22) 0.3 (0.5) 180 (397) / n.a.

81C-VX PE45/2 8 (18) 2 (4) 10 (22) 0.3 (0.5) 110 (243) / n.a.

81E-VX PE80/2

PE125/2

8 (18)

3 (7)

10 (22)

0.2 (0.4)

0.3 (0.5)

130 (287) / n.a.

160 (353) / n.a.

100C-CB1 

PE20/6





8 (18)

9 (20)

10 (22)

0.1 (0.3)

0.3 (0.5)

0.2 (0.4)

120 (265) / n.a.

130 (287) / n.a.

120 (265) / n.a.

130 (287) / n.a.

100C-VX 





12 (27)

2 (4)

10 (22)

0.1 (0.3)

0.2 (0.4)

0.3 (0.5)

110 (243) / n.a.

100E-CB1 

PE56/4



PE105/4

PE35/6

12 (27)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)

160 (353) / n.a.

150 (331) / n.a.

180 (397) / n.a.

190 (419) / n.a.

170 (375) / n.a.

100E-CP PE75/4

PE105/4

12 (27)

n.a.

11 (24)

0.3 (0.5)

160 (353) / n.a.

190 (419) / n.a.

100E-VX 

PE75/4



12 (27)

3 (7)

11 (24)

0.3 (0.5)

140 (309) / n.a.

150 (331) / n.a.

170 (375) / n.a.

100G-CB1(1

&

100G-CB2(2

PE130/4(1(1

PE185/4

PE110/6 (1(1

PE250/4

PE90/6(1

12 (27)

21 (46)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.7 (2.0)

0.3 (0.5)

330 (728) / 370 (816)

350 (772) / 390 (860)

340 (750) / 380 (838)

360 (794) / 410 (904)

340 (750) / 390 (860)

101G-CB1 

PE230/2

PE300/2

19 (42)

10 (22)

16 (35)

0.5 (1.0)

0.7 (2.0)

320 (706) / 360 (794)

330 (728) / 370 (816)

101G-VX PE230/2

PE300/2

19 (42)

12 (27)

21 (46)

0.5 (1.0)

0.7 (2.0)

330 (728) / 380 (838)

340 (750) / 380 (838)

150E-CB1 

PE56/4



PE105/4

PE35/6

17 (38)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)

160 (353) / n.a.

180 (397) / n.a.

200 (441) / n.a.

170 (375) / n.a.

150G-CB1 



PE110/6

PE350/4

PE130/6

PE250/4

20 (44)

12 (27)

21 (46)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.5 (1.0)

0.4 (0.9)

0.5 (1.0)

340 (750) / 380 (838)

360 (794) / 400 (882)

340 (750) / 390 (860)

410 (904) / 470 (1036)

360 (794) / 400 (882)

400 (882) / 460(1014)

150G-CP PE90/6 20 (44) n.a. 21 (46) 0.3 (0.5) 340 (750) / 380 (838)

151E-CB2 

PE90/4

PE105/4

PE35/6

20 (44)

3 (7)

11 (24)

0.3 (0.5)

0.2 (0.4)

170 (375) / n.a.

190 (419) / n.a.

200 (441) / n.a.

160 (353) / n.a.

200G-CB1  25 (55) 12 (27) 21 (46) 0.4 (0.9) 380 (838) / 420 (926)

201G-CB2 

PE160/6

PE200/6

25 (55)

12 (27)

21 (46)

0.4 (0.9)

0.3 (0.5)

0.5 (1.0)

380 (838) / 420 (926)

390 (860) / 440 (970)

440 (970) / 480 (1058)

105J-CB2 





PE250/6

19 (42)

17 (38)

50 (110)

0.5 (1.0)

412 (906) / 472 (1038)

442 (972) / 502 (1104)

431 (948) / 491 (1080)

445 (979) / 505 (1111)

155G-CB2 PE200/6

PE160/6

PE130/6



20 (44)

12 (27)

21 (46)

0.5 (1.0)

0.3 (0.5)

0.4 (0.9)

410 (904) / 460 (1014)

360 (794) / n.a.

350 (772) / n.a.

350 (772) / 390 (860)

155J-CB2 





PE250/6

28 (62)

17 (38)

50 (110)

0.5 (1.0)

420 (924) / 470 (1034)

450 (990) / 510 (1122)

445 (979) / 505 (1111)

453 (996) / 503 (1106)

205G-CB2 PE350/4

PE250/4

PE130/6

PE90/6

PE160/6

PE110/6

25 (55)

12 (27)

21 (46)

0.5 (1.0)

0.4 (0.9)

0.3 (0.5)

0.4 (0.9)

460 (1014) / 510 (1124)

440 (970) / 490 (1080)

410 (904)/ 450 (992)

400 (882) / 440 (970)

390 (860) / n.a.

380 (838) / 420 (924)

206G-CB2 PE250/6

PE200/6

PE160/6

PE130/6

PE120/8

39 (86)

17 (38)

56 (124)

0.5 (1.0)

0.3 (0.5)

0.4 (0.9)

480 (1058) / 530 (1168)

450 (992) / 500 (1012)

445 (979) / 485 (1069)

430 (948) / 470 (1036)

390 (860) / 430 (948)

206J-CB2 PE200/6

PE250/6

39 (86)

17 (38)

56 (124)

0.5 (1.0)

416 (913) / 546 (1201)

494 (1086) / 554 (1218)

255J-CB2 PE200/6

PE250/6

53 (117)

23 (51)

81 (179)

0.5 (1.0)

541 (1190) / 601 (1322)

549 (1207) / 609 (1339)

305J-CB2 

PE250/6

74 (163)

43 (95)

91 (201)

0.5 (1.0)

645 (1419) / 705 (1551)

653 (1346) / 713 (1568)



13

6005675-04

7.3 Řetěz (EN 818)*

Délka (m) Hmotnost (kg) H







z



WLL 320 WLL 400 WLL 630

1,6  - -

3  

4  

6  

7  



8 Zvedání, přeprava a skladování

8.1 Zvedání

POZOR! DodržujtecelkovouhmotnostzařízeníSulzerajejichpřipojenýchsoučástí!(hmotnost

základníjednotkynajdetenaremnímštítku).





POZNÁMKA! Zvedacízařízenísenesmípoužívat,jestližecelkováhmotnostzařízeníapřipojených

součástípřesahujebezpečnostnípředpisyuvedenévnávodu.

















POZNÁMKA! Pokynyprobezpečnépoužívánířetězů,lanazávěsů,dodávanýchspolečnostíSulzer,

jsouuvedenyvnávoduprozdvihacízařízení,dodávanémuspoložkami,amusíbýt

plnědodržovány.

8.2 Přeprava











8.2.1 Svislé zvedání



Čerpadlo je nutné zvedat

pouze za zvedací obruč a

nikdy za napájecí kabel.

14 6005675-04

8.2.2 Vodorovné zvedání





 XFP 100G - 305J (PE3)

XFP 80C - 100C, 80E, 81E, 100E(VX) 100E(CB) - 151E 100G - 305J

Velikost šroubů s okem   

P











8.3 Skladování

1. 



2. 

3. 

4. 



8.3.1 Ochrana připojovacího kabelu motoru proti vlhkosti





POZOR! Koncekabelůnesmíbýtnikdyponořenydovody,protožeochrannékrytyzajišťují

ochranupouzeprotistříkajícívoděnebopodobnýmfaktorům(IP44)anejsou

vodotěsné.Krytlzeponořitdovodyažbezprostředněpředpřipojeníčerpadelk

elektřině.





POZOR! Pokudexistujenebezpečívniknutívody,pakmusíbýtkabelumístěntak,abyjeho

konecbylvýšnežnejvyššíhladinavody.Dbejtenato,abyjsteběhemprovádění

tohotoopatřenínepoškodilikabelnebojehoizolaci.

Vortex Contrablock



X

15

6005675-04

9 Montáž a instalace











.





• 





• 







n

Z



9.1 Ekvipotenciální vazba







Připojovací body:

PE1

PE2

PE3

9.2 Odvodňovací potrubí





 

 

 

 

POZOR! Odvodňovacípotrubímusíbýtinstalovánotak,abynemohlozamrznout.

16 6005675-04

9.3 Typy instalací

9.3.1 Ponořeno v betonové jímce

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1 6 11 

2 7 12 



3 8 13 

4-





9 14 

5 10  15 

P

Podstavec DN 80 & DN 100 DN 150 DN 200

Číslo dílu 62610775 62610784 62610785

Zvláštní pozornost je třeba věnovat:

• z

• 

• o



POZOR! Přiinstalaciademontážičerpadlajetřebazacházetopatrněsnapájecímkabelem

čerpadla,abynedošlokpoškozeníizolace.Přizvedáníčerpadlazbetonovéjímky

pomocízvedákuzajistěte,abysepřipojovacíkabelyzvedalysoučasněsezvedáním

samotnéhočerpadla.

17

6005675-04

Spouštění čerpadla po vodicí liště:

a

b

• 

• 



• 



• 



Montáž o-kroužku držáku podstavce a vodicího dílu:





UPOZORNĚNÍ Dobavytvrzenílepidlajejenomasi10sekund!







1

4

5

2

3

18 6005675-04

9.3.2 Suchá instalace

 

1

2

3

4

5

6

8

7

9

10







1

2

3

4

5

6

8

7

9

10

1

2

3

4

5



6

7 

8 

9 

10 

19

6005675-04

Zvláštní pozornost je třeba věnovat:

• z

• 

• o



POZOR! Přiinstalaciademontážičerpadlajetřebazacházetopatrněsnapájecímkabelem

čerpadla,abynedošlokpoškozeníizolace.

POZOR! ČerpadlaPE3nesmíbýtinstalovánanasuchobezchladicíhopláště.

 

 

9.3.3 Přepravitelné

















9.3.4 Odvzdušnění spirály











20 6005675-04

10 Elektrické připojení









POZOR! Systémnapájenívmístěinstalacemusísplňovatmístnípředpisy,pokudsetýká

průřezuamaximálníhopoklesunapětí.Hodnotanapětíuvedenána

 výrobnímštítkučerpadlamusíbýtstejnásnapětímvelektrickésíti.





































 



UPOZORNĚNÍ Poraďteseprosímsvašímelektrotechnikem.



 

 

 

PE1 Charakteristiky kondenzátoru

Motor Start (µF) Chod (µF) Napětí (V)

 180 50 450

 180 100 450

 180 60 450

Stránka sa načítava...

Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

Sulzer XFP PE1 - PE3 Installation, Operating And Maintenance Instructions

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