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Marine Air Conditioner
Installation Manual . . . . . . . . . . . . . . .9
Bootsklimaanlage
Montageanleitung. . . . . . . . . . . . . . .33
Marine Climate System
Instructions de montage. . . . . . . . . .58
Marine Climate System
Indicazioni di montaggio. . . . . . . . . .82
Marine Climate System
Instrucciones de montaje . . . . . . . .105
Marine Climate System
Montagehandleiding . . . . . . . . . . .130
Klimatanläggning för båtar
Monteringsanvisning . . . . . . . . . . .154
Судовой кондиционер
Инструкция по монтажуv 177
System klimatyzacji łodzi
Instrukcja montażu . . . . . . . . . . . 202
Lodní klimatizace
Návod k montáži . . . . . . . . . . . . 227
Lodné klimatizačné zariadenie
Návod na montáž . . . . . . . . . . . . . .251
EN
DE
FR
IT
ES
NL
SV
RU
PL
CS
SK
Marine Climate
System
MCS6, MCS12,
MCS16
MCS6, MCS12, MCS16
2
1
11
2
10
9
8
7
6
5
4
3
1
3
MCS6, MCS12, MCS16
D
B
A
25 mm
51 mm
E
C
1
2
10
11
12
3
4
5
6
7
I
9
8
III
II
2
MCS6, MCS12, MCS16
4
1
2
3
4
5
3
V
H
1
1
5
4
5
MCS6, MCS12, MCS16
1
2
3
4
5
5
6
6
7
8
9
7
4
3
2
1
5
6
7
4
3
2
1
A
B
C
D
5
6
7
4
3
1
10
10
10
5
MCS6, MCS12, MCS16
6
1
2
3
4
5
6
8
7
9
10
11
12
13
6
A
2
3
4
6
7
8
9
10
11
1
12
14
15
16
17
18
20
13
19
5
9
7
7
MCS6, MCS12, MCS16
gn
sw
or
gn/ge gn
bl
sw
br
rt
ws/sw ge
sw
sw
ws
sw
or
br
ws
ALT.
L1
CHF
N/L2
GND
N/L2 L1
OPT
SR
C
GND
AIR OAT
JP3
PRESSURE
SWITCHES
JP1
SERVICE/H2O DISPLAY
LOW HIGH
J-4
L1
N/L2
COMP L2
FAN L2
PUMP L2
PUMP L1
COMP L1
VALVE L1
FAN L1
J-2J-5J-3
1
10 9
11
12
13
14
87
5
3
4
6
2
8
MCS6, MCS12, MCS16
8
BL BR GE GN OR RT SW WS
DE Blau Braun Gelb Grün Orange Rot Schwarz Weiß
EN Blue Brown Yellow Green Orange Red Black White
FR Bleu Marron Jaune Vert Orange Rouge Noir Blanc
ES Azul Marrón Amarillo Verde Naranja Rojo Negro Blanco
IT Blu Marrone Giallo Verde Arancione Rosso Nero Bianco
NL Blauw Bruin Geel Groen Oranje Rood Zwart Wit
DA Blå Brun Gul Grøn Orange Rød Sort Hvid
SV Blå Brun Gul Grön Orange Röd Svart Vit
NO Blå Brun Gul Grønn Oransje Rød Svart Hvit
FI Sininen Ruskea Keltainen Vihreä Oranssi Punainen Musta Valkoinen
RU Синий
Коричне-
вый
Желтый Зеленый
Оранже-
вый
Красный Черный Белый
PL Niebieski Brązowy Żółty Zielony
Pomarań-
czowy
Czerwony Czarny Biały
CS Modrá Hněda Žlutá Zelená Oranžová Červená Černá Bílá
SK Modrá Hnedá Žltá Zelená Oranžová Červená Čierna Biela
9
MCS6, MCS12, MSC16 Explanation of symbols
Please read this instruction manual carefully before starting the appliance and
keep it in a safe place for future reference. If you pass on the appliance to
another person, hand over this operating manual along with it.
Contents
1 Explanation of symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
9 Connecting the Marine Climate System . . . . . . . . . . . . . . . . . . . .29
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
11 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
12 Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
15 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1 Explanation of symbols
!
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
!
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
A
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
I
NOTE
Supplementary information for operating the product.
➤ Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
Safety Instructions MCS6, MCS12, MSC16
10
✓ This symbol describes the result of an action.
fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 Safety Instructions
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and
excess voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
2.1 General Safety
!
WARNING!
Danger of electrocution!
The units are AC voltage components, running on 230 V~.
Electrical shock hazard!
Disconnect voltage at main panel or power source before opening any
cover.
Failure to comply may result in injury or death.
To minimize the hazard of electrical shock and personal injury, this
component must be effectively grounded.
This system does not meet requirements for ignition protection. Do not
install in spaces containing gasoline engines, tanks, LPG/CPG cylin-
ders, regulators, valves or fuel line fittings.
Failure to comply may result in injury or death.
Do not terminate condensate drain line
– within 1 m of any outlet of engine or generator exhaust systems,
– in a compartment housing of an engine or generator,
– in a bilge, unless the drain is connected properly to a sealed con-
densate or shower sump pump.
Failure to comply may allow bilge or engine room vapors to mix with
the air conditioners return-air and contaminate living areas which
may result in injury or death.
In order to prevent the ingress of carbon monoxide (CO) or other
harmful vapors, a trap should be installed in the condensate drain
line(s).
Installation and servicing of this system can be hazardous due to
system pressure and electrical components.
11
MCS6, MCS12, MSC16 Target Group
Place a fire extinguisher close to the work area.
Never install your air conditioner in the bilge or engine room areas.
Ensure that the selected location is sealed from direct access to bilge
and/or engine room vapors.
!
CAUTION!
Wear safety glasses and work gloves.
A
NOTICE!
Attach the air conditioner unit to a solid level platform with the four
mounting brackets provided.
2.2 Safety Handling Electrical Cables
!
CAUTION!
Attach and lay the cables in such a manner that they cannot be tripped
over or damaged.
A
NOTICE!
Use cable ducts to lay cables through walls with sharp edges.
Do not lay loose or bent cables next to electrically conductive
materials (metal).
Do not pull on the cables.
3Target Group
The instructions in this manual are intended for qualified personnel at
workshops who are familiar with the guidelines and safety precautions to
be applied.
4 Scope of Delivery
I
NOTE
Each unit includes a condensate hose barb assembly with 4 mounting
brackets.
Scope of Delivery MCS6, MCS12, MSC16
12
4.1 Marine Climate System MCS6
MCS6 – Complete Kit (part no. 207500306)
Duct Kit
Seawater Kit
Spare Parts
Part number Quantity Description
207500206 1 MCS6 unit only
222000226 1 Control panel
293049361 1 Electrical box
4160066 1 Electrical harness
Part number Quantity Description
226600014 3.8 m Ducting, insulated
217316016 1 Supply-air grille 4"x4", 102 x 102 mm
217316015 1 Return-air grille 10"x8", 254 x 203 mm, anodized
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000006 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
225600021 1 Strainer, 1/2", with bracket 1/2" FPT
334002 1 Seawater pump PML250 (220 Vw, 50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
291049003 Hose barb assembly
291850154 Mounting bracket
235000500 Filter
13
MCS6, MCS12, MSC16 Scope of Delivery
4.2 Marine Climate System MCS12
MCS12 – Complete Kit (part no. 207500311)
Duct Kit
Seawater Kit
Spare Parts
Part number Quantity Description
207500212 1 MCS12 unit only
222000226 1 Control panel
293049363 1 Electrical box
4160066 1 Electrical harness
Part number Quantity Description
226600015 3.8 m Ducting, insulated
217316044 1 Supply-air grille 10"x6", 254 x 153 mm
217316017 1 Return-air grille 14"x10", 356 x 254 mm, anodized
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000006 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
225600021 1 Strainer, 1/2", with bracket 1/2" FPT
334002 1 Seawater pump PML250 (220 Vw, 50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
291049003 Hose barb assembly
291850154 Mounting bracket
235000507 Filter
Proper Use MCS6, MCS12, MSC16
14
4.3 Marine Climate System MCS16
MCS16 – Complete Kit (part no. 207500315)
Duct Kit
Seawater Kit
Spare Parts
5 Proper Use
The Marine Climate System is an air conditioning system designed for
use on boats or yachts. It can cool down or warm up the interior of the
boat or yacht.
Part number Quantity Description
207500216 1 MCS16 unit only
222000226 1 Control panel
293049362 1 Electrical box
4160066 1 Electrical harness
Part number Quantity Description
226600015 3.8 m Ducting, insulated
217316041 1 Supply-air grille 10"x8", 254 x 203 mm
316017 1 Return-air grille 14"x10", 356 x 254 mm
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000006 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
22560002 1 Strainer, 1/2", with bracket 1/2" FPT
334003 1 Seawater pump PML500 (220–240 Vw,
50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
291049003 Hose barb assembly
291850154 Mounting bracket
235000507 Filter
15
MCS6, MCS12, MSC16 Technical Description
6 Technical Description
The Marine Climate System MCS marine air conditioner is designed to
be run on 230 Vw.
The Marine Climate System kit contains the air conditioning unit and
these components:
Control panel
Ducting
Supply-air grille
Return-air grille
Seawater pump
Strainer
Speed scoop thru-hull
Overboard fitting
Seawater hose
Fittings for pump and strainer
The system is a seawater cooled air conditioning system.
6.1 Components of the Marine Climate System
Item in
fig. 1, page 2
Description
1 Duct ring
2 Rotary compressor
3 Condensate drain (one of multiple locations shown)
4 Electrical box
5 Mounting bracket
6Base pan
7 Plugged hole (optional condensate drain location)
8 Blower assembly
9 Screws (remove to rotate blower)
10 Condenser coil (seawater outlet)
11 Evaporator coil
Unpacking and Inspection MCS6, MCS12, MSC16
16
7 Unpacking and Inspection
➤ Check all items against the packing list to ensure all cartons have
been received.
➤ Move units in the normal “up” orientation as indicated by the arrows on
each carton.
➤ Examine cartons for shipping damage, removing the units from the
cartons if necessary.
➤ If the unit is damaged, the carrier should make the proper notation on
the delivery receipt acknowledging the damage.
8Installation
!
CAUTION! Danger of injury
The system may only be installed by qualified personnel from a specialist
company. The following information is intended for technicians who are
familiar with the guidelines and safety precautions to be applied.
Plan all connections which must be made including
– ducting,
– condensate drain,
– seawater in and out,
– electrical power connections,
– location of control,
– seawater pump placement,
to assure easy access for routing and servicing.
I
NOTE
Review the following guidelines prior to and after installation.
17
MCS6, MCS12, MSC16 Installation
8.1 Spacing Allowances and Unit Dimensions
Key to fig. 2, page 3:
I
NOTE
The blower and duct ring can be positioned either vertically or
horizontally; fig. 2, page 3 shows a Marine Climate System MCS6 with
blower rotated to vertical position.
Space allowances (fig. 2, page 3)
The following space allowances should be considered when mounting
the unit:
Allow a minimum of 152 mm around the perimeter of the unit in the
area of the seawater and condensate drain piping (1).
Allow a minimum of 76 mm of air space in front of the evaporator coil
for the return-air intake if it is adjacent to a bulkhead (2).
For flexible ducting connection (10) and for clearance needed behind
the supply-air grille
– allow 51 mm for the duct ring,
– allow 25 mm for the duct bend radius and
– add diameter of the ducting to get the total clearance distance.
Allocate enough space for installation and serviceability.
Item Description
1 Space allowance for return-air intake
(if adjacent to bulkhead)
2 Space allowance for seawater piping
3 Evaporator and condenser coil
4 Duct ring
5 Electric box
6 Rotary compressor
7 Refrigent connection
(allow space for access)
8Seawater in
9 Seawater out
10 Total minimum clearance
11 Standard blower position as shipped
12 Possible drain position
Installation MCS6, MCS12, MSC16
18
Unit dimensions (fig. 2, page 3)
I: Top view
II: Side view
III: Back view
8.2 Condensate Drains
!
WARNING!
Do not terminate condensate drain line
– within 0.9 m of any outlet of engine or generator exhaust systems,
– in a compartment housing of an engine or generator,
– in a bilge, unless the drain is connected properly to a sealed
condensate or shower sump pump.
Failure to comply may allow bilge or engine room vapors to mix with the
air conditioners return-air and contaminate living areas which may result
in injury or death.
The following guidelines should be followed during the installation of the
condensate drains:
Do not route condensate drains to the bilge.
Run the condensate drain line downward from the unit to a suitable
drain location.
The condensate drain line should have a trap.
For installation of the condensate drain (fig. 3, page 4):
➤ Remove the aft facing watertight plug from the base pan (4) of the air
conditioning unit.
➤ Slip the solid washer (2) and the liquid-seal washer (3) onto the PVC
fitting (1) in that order.
➤ Connect the PVC fitting (1) through the exposed hole in the base
pan (4) with the locking nut (5).
➤ Securely tighten with two wrenches to provide a proper seal.
Unit Capacity
MCS6 MCS12 MCS16
mm mm mm
A – Duct Size 102 153 153
B – Base Depth 204 222 260
C – Overall Depth 229 245 286
D – Width 407 508 508
E – Height 286 337 343
19
MCS6, MCS12, MSC16 Installation
➤ Attach a 5/8" (16 mm) I.D. reinforced hose to the hose barb and
secure with stainless steel hose clamps.
➤ Install the condensate drain hose downhill from the unit and aft to a
sump.
The hose should have a trap.
I
NOTE
Two drain fittings may be used and the hoses teed together provided
there is a minimum 51 mm drop from the bottom of the base pan to the
tee connection.
Consideration should be given to installing a trap in the condensate
drain line(s) so that normal discharge of condensate can fill the trap
and prevent the ingress of carbon monoxide (CO) or other potentially
harmful vapors.
➤ Test the installation by pouring one liter of water into the pan and
checking for good flow.
8.3 Blower Assembly
Horizontal or vertical supply-air discharge may be achieved by rotating
the blower (fig. 4 1, page 4). Rotate the blower to allow the most direct
flow of air to the supply-air grille
8.3.1 MCS6
➤ Remove wire tie holding blower wire harness to base pan and/or
adjacent harness.
➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower
plate to the evaporator shroud.
➤ Rotate the blower 90° so the discharge is in the vertical position and
aimed upward.
➤ Reinstall the 7 screws to hold the blower plate to the evaporator
shroud.
➤ Make sure the power wire is repositioned so it will not catch on any-
thing during or after installation.
✓ The vertical rotation is complete.
Installation MCS6, MCS12, MSC16
20
8.3.2 MCS12 and MCS16
➤ Remove and discard the 2 self-tapping screws that attach the blower
to the drain pan.
➤ Remove wire tie holding blower wire harness to base pan and/or
adjacent harness.
➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower
plate to the evaporator shroud.
➤ Rotate the blower 90° so the discharge is in the vertical position and
aimed upward.
➤ Reinstall the 7 screws to hold the blower plate to the evaporator
shroud.
➤ Remove the 2 self-tapping screws (fig. 4 4, page 4) that attach blow-
er to drain pan.
➤ Make sure the power wire is repositioned so it will not catch on any-
thing during or after installation.
✓ The vertical rotation is complete.
8.4 Electrical Box
The following guidelines should be followed during the installation of the
electrical box:
Mount the electrical box in a dry location.
Mount the electrical box to a solid surface within 1 m of the unit.
Mount the electrical box within 4.5 m of the location where the digital
control will be installed.
➤ Use the 3 keyhole mounting slots in the back of the electric box to at-
tach it to a suitable mounting surface.
➤ Use screws appropriate for that mounting surface (not included).
8.5 Supply-Air Grille
The following guidelines should be followed during the installation of the
supply-air grille to ensure direct uninterrupted airflow to the evaporator:
A
NOTICE!
In no instance should the supply-air grille discharge be directed towards
the return-air grille, as this will cause the system to short cycle.
Install the supply-air grille as high as possible.
/
