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Marine Air Conditioner
Installation Manual . . . . . . . . . . . . . . .9
Bootsklimaanlage
Montageanleitung. . . . . . . . . . . . . . .33
Marine Climate System
Instructions de montage. . . . . . . . . .60
Marine Climate System
Instrucciones de montaje . . . . . . . . .85
Marine Climate System
Indicazioni di montaggio. . . . . . . . . 111
Marine Climate System
Montagehandleiding . . . . . . . . . . .136
Klimatanläggning för båtar
Monteringsanvisning . . . . . . . . . . .161
Судовой кондиционер
Инструкция по монтажуv 185
System klimatyzacji łodzi
Instrukcja montażu . . . . . . . . . . . 212
Lodní klimatizace
Návod k montáži . . . . . . . . . . . . 238
Lodné klimatizačné zariadenie
Návod na montáž . . . . . . . . . . . . . .263
EN
DE
FR
ES
IT
NL
SV
RU
PL
CS
SK
Marine Climate
System
MCS5, MCS10,
MCS15
MCS5, MCS10, MCS15
2
1
11
2
10
9
8
7
6
5
4
3
1
3
MCS5, MCS10, MCS15
D
B
A
25 mm
51 mm
E
C
1
2
10
11
12
3
4
5
6
7
I
9
8
III
II
2
MCS5, MCS10, MCS15
4
1
2
3
4
5
3
V
H
3B
6
7
3A
3B
1
1
2
4
5
4
5
MCS5, MCS10, MCS15
1
2
3
4
5
5
6
6
7
8
9
7
4
3
2
1
5
6
7
4
3
2
1
A
B
C
D
5
6
7
4
3
1
10
10
10
5
MCS5, MCS10, MCS15
6
1
2
3
4
5
6
8
7
9
10
11
12
13
6
A
2
3
4
6
7
8
9
10
11
1
12
14
15
16
17
18
20
13
19
5
9
7
7
MCS5, MCS10, MCS15
gn
sw
or
gn/ge gn
bl
sw
br
rt
ws/sw ge
sw
sw
ws
sw
or
br
ws
ALT.
L1
CHF
N/L2
GND
N/L2 L1
OPT
SR
C
GND
AIR OAT
JP3
PRESSURE
SWITCHES
JP1
SERVICE/H2O DISPLAY
LOW HIGH
J-4
L1
N/L2
COMP L2
FAN L2
PUMP L2
PUMP L1
COMP L1
VALVE L1
FAN L1
J-2J-5J-3
1
10 9
11
12
13
14
87
5
3
4
6
2
8
MCS5, MCS10, MCS15
8
BL BR GE GN OR RT SW WS
DE Blau Braun Gelb Grün Orange Rot Schwarz Weiß
EN Blue Brown Yellow Green Orange Red Black White
FR Bleu Marron Jaune Vert Orange Rouge Noir Blanc
ES Azul Marrón Amarillo Verde Naranja Rojo Negro Blanco
IT Blu Marrone Giallo Verde Arancione Rosso Nero Bianco
NL Blauw Bruin Geel Groen Oranje Rood Zwart Wit
SV Blå Brun Gul Grön Orange Röd Svart Vit
RU Синий
Коричне-
вый
Желтый Зеленый
Оранже-
вый
Красный Черный Белый
PL Niebieski Brązowy Żółty Zielony
Pomarań-
czowy
Czerwony Czarny Biały
CS Modrá Hněda Žlutá Zelená Oranžová Červená Černá Bílá
SK Modrá Hnedá Žltá Zelená Oranžová Červená Čierna Biela
EN
9
MCS5, MCS10, MCS15 Notes on Using the Manual
Please read this instruction manual carefully before starting the appliance and
keep it in a safe place for future reference. If you pass on the appliance to
another person, hand over this operating manual along with it.
Contents
1 Notes on Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
9 Connecting the Marine Climate System . . . . . . . . . . . . . . . . . . . .29
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
11 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
12 Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
15 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
1 Notes on Using the Manual
!
!
A
I
➤ Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal
or serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
NOTE
Supplementary information for operating the product.
EN
Safety Instructions MCS5, MCS10, MCS15
10
✓ This symbol describes the result of an action.
Fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 Safety Instructions
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and
excess voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
2.1 General Safety
!
WARNING!
Danger of electrocution!
The units are AC voltage components, running on 230 V~.
Electrical shock hazard!
Disconnect voltage at main panel or power source before opening any
cover.
Failure to comply may result in injury or death.
To minimize the hazard of electrical shock and personal injury, this
component must be effectively grounded.
This system does not meet requirements for ignition protection. Do not
install in spaces containing gasoline engines, tanks, LPG/CPG cylin-
ders, regulators, valves or fuel line fittings.
Failure to comply may result in injury or death.
Do not terminate condensate drain line
– within 1 m of any outlet of engine or generator exhaust systems,
– in a compartment housing of an engine or generator,
– in a bilge, unless the drain is connected properly to a sealed con-
densate or shower sump pump.
EN
11
MCS5, MCS10, MCS15 Target Group
Failure to comply may allow bilge or engine room vapors to mix with
the air conditioners return-air and contaminate living areas which
may result in injury or death.
In order to prevent the ingress of carbon monoxide (CO) or other
harmful vapors, a trap should be installed in the condensate drain
line(s).
Installation and servicing of this system can be hazardous due to
system pressure and electrical components.
Place a fire extinguisher close to the work area.
Never install your air conditioner in the bilge or engine room areas.
Ensure that the selected location is sealed from direct access to bilge
and/or engine room vapors.
!
CAUTION!
Wear safety glasses and work gloves.
A
NOTICE!
Attach the air conditioner unit to a solid level platform with the four
mounting brackets provided.
2.2 Safety Handling Electrical Cables
!
CAUTION!
Attach and lay the cables in such a manner that they cannot be tripped
over or damaged.
A
NOTICE!
Use cable ducts to lay cables through walls with sharp edges.
Do not lay loose or bent cables next to electrically conductive
materials (metal).
Do not pull on the cables.
3Target Group
The instructions in this manual are intended for qualified personnel at
workshops who are familiar with the guidelines and safety precautions to
be applied.
EN
Scope of Delivery MCS5, MCS10, MCS15
12
4Scope of Delivery
I
4.1 Marine Climate System MCS5
MCS5 (part no. 207315007)
Duct Kit
Seawater Kit
Spare Parts
NOTE
Each unit includes a condensate hose barb assembly with 4 mounting
brackets.
Part number Quantity Description
201315004 1 Marine Climate System MCS5
222000226 1 Control panel
293049297 1 Electrical box
4160066 1 Electrical harness
225600018 1 Seawater and Duct Kit (see below)
Part number Quantity Description
226600014 3.8 m Ducting, insulated
217316016 1 Supply-air grille 4x4", 102 x 102 mm
217316015 1 Return-air grille 10x8", 254 x 203 mm, anodized
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000006 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
225600021 1 Strainer, 1/2", with bracket 1/2" FPT
1010044 1 Seawater pump PLL250 (100–240 V~, 50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
291049003 Hose barb assembly
291850154 Mounting bracket
235000500 Filter
EN
13
MCS5, MCS10, MCS15 Scope of Delivery
4.2 Marine Climate System MCS10
MCS10 (part no. 207400308)
Duct Kit
Seawater Kit
Spare Parts
Part number Quantity Description
207400207 1 Marine Climate System MCS10
222000226 1 Control panel
293049374 1 Electrical box
4160066 1 Electrical harness
207415581 1 Seawater and Duct Kit (see below)
Part number Quantity Description
226600015 3.8 m Ducting, insulated
217316044 1 Supply-air grille 10x6", 254 x 153 mm
217316017 1 Return-air grille 14x10", 356 x 254 mm
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000049 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
225600021 1 Strainer, 1/2", with bracket 1/2" FPT
334002 1 Seawater pump PML250 (220 V~, 50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
298001310 Hose barb assembly
298001194 Mounting bracket
235000507 Filter
EN
Proper Use MCS5, MCS10, MCS15
14
4.3 Marine Climate System MCS15
MCS15 (part no. 207315019)
Duct Kit
Seawater Kit
Spare Parts
5 Proper Use
The Marine Climate System is an air conditioning system designed for
use on boats or yachts. It can cool down or warm up the interior of the
boat or yacht.
Part number Quantity Description
201315017 1 Marine Climate System MCS15
222000226 1 Control panel
293049298 1 Electrical box
4160066 1 Electrical harness
225600025 1 Seawater and Single Duct Kit (see below)
Part number Quantity Description
226600015 3.8 m Ducting, insulated
217316041 1 Supply-air grille 10x8", 254 x 203 mm
316017 1 Return-air grille 14x10", 356 x 254 mm
Part no. Quantity Description
334220 1 Thru-hull, 5/8", plastic
226000006 7.6 m Seawater Hose, 5/8"
335120 3 PVC adapter, 1/2" MPT x 1/2" HB
335080 2 PVC adapter, 1/2" FPT x 1/2" HB
225-600021 1 Strainer, 1/2", with bracket 1/2" FPT
1010046 1 Seawater pump PLL500 (220–240 V~ 50/60 Hz)
369617 17 Hose clamps, thin
330482 1 Ball valve, 1/2", bronze
369699 1 Speed scoop, 1/2", bronze
Part number Description
291049003 Hose barb assembly
291850154 Mounting bracket
235000507 Filter
EN
15
MCS5, MCS10, MCS15 Technical Description
6 Technical Description
The Marine Climate System marine air conditioner is designed to be
run on 230 V~.
The Marine Climate System kit contains the air conditioning unit and
these components:
Control panel
Ducting
Supply-air grille
Return-air grille
Seawater pump
Strainer
Speed scoop thru-hull
Overboard fitting
Seawater hose
Fittings for pump and strainer
The system is a seawater cooled air conditioning system.
6.1 Components of the Marine Climate System
Item in
fig. 1, page 2
Description
1 Duct ring
2 Rotary compressor
3 Condensate drain (one of multiple locations shown)
4 Electrical box
5 Mounting bracket
6Base pan
7 Plugged hole (optional condensate drain location)
8 Blower assembly
9 Screws (remove to rotate blower)
10 Condenser coil (seawater outlet)
11 Evaporator coil
EN
Unpacking and Inspection MCS5, MCS10, MCS15
16
7 Unpacking and Inspection
➤ Check all items against the packing list to ensure all cartons have
been received.
➤ Move units in the normal “up" orientation as indicated by the arrows
on each carton.
➤ Examine cartons for shipping damage, removing the units from the
cartons if necessary.
➤ If the unit is damaged, the carrier should make the proper notation on
the delivery receipt acknowledging the damage.
8Installation
!
Plan all connections which must be made including
– ducting,
– condensate drain,
– seawater in and out,
– electrical power connections,
– location of control,
– seawater pump placement,
to assure easy access for routing and servicing.
I
CAUTION! Danger of injury
The system may only be installed by qualified personnel from a special-
ist company. The following information is intended for technicians who
are familiar with the guidelines and safety precautions to be applied.
NOTE
Review the following guidelines prior to and after installation.
EN
17
MCS5, MCS10, MCS15 Installation
8.1 Spacing Allowances and Unit Dimensions
Key to fig. 2, page 3:
I
Space allowances (fig. 2, page 3)
The following space allowances should be considered when mounting
the unit:
Allow a minimum of 152 mm around the perimeter of the unit in the
area of the seawater and condensate drain piping (1).
Allow a minimum of 76 mm of air space in front of the evaporator coil
for the return-air intake if it is adjacent to a bulkhead (2).
For flexible ducting connection (10) and for clearance needed behind
the supply-air grille
– allow 51 mm for the duct ring,
– allow 25 mm for the duct bend radius and
– add diameter of the ducting to get the total clearance distance.
Allocate enough space for installation and serviceability.
Item Description
1 Space allowance for return-air intake
(if adjacent to bulkhead)
2 Space allowance for seawater piping
3 Evaporator and condenser coil
4 Duct ring
5 Electric box
6 Rotary compressor
7 Refrigent connection
(allow space for access)
8Seawater in
9 Seawater out
10 Total minimum clearance
11 Standard blower position as shipped
12 Possible drain position
NOTE
The blower and duct ring can be positioned either vertically or
horizontally; fig. 2, page 3 shows a Marine Climate System MCS5 with
blower rotated to vertical position.
EN
Installation MCS5, MCS10, MCS15
18
Unit dimensions (fig. 2, page 3)
I: Top view
II: Side view
III: Back view
8.2 Condensate Drains
!
The following guidelines should be followed during the installation of the
condensate drains:
Do not route condensate drains to the bilge.
Run the condensate drain line downward from the unit to a suitable
drain location.
The condensate drain line should have a trap.
For installation of the condensate drain (fig. 3, page 4):
➤ Remove the aft facing watertight plug from the base pan (4) of the air
conditioning unit.
➤ Slip the solid washer (2) and the liquid-seal washer (3) onto the PVC
fitting (1) in that order.
➤ Connect the PVC fitting (1) through the exposed hole in the base
pan (4) with the locking nut (5).
➤ Securely tighten with two wrenches to provide a proper seal.
Unit Capacity
MCS5 MCS10 MCS15
mm mm mm
A – Duct Size 102 153 153
B – Base Depth 204 254 254
C – Overall Depth 229 248 268
D – Width 407 552 559
E – Height 286 343 343
WARNING!
Do not terminate condensate drain line
within 0.9 m of any outlet of engine or generator exhaust systems,
in a compartment housing of an engine or generator,
in a bilge, unless the drain is connected properly to a sealed
condensate or shower sump pump.
Failure to comply may allow bilge or engine room vapors to mix with the
air conditioners return-air and contaminate living areas which may result
in injury or death.
EN
19
MCS5, MCS10, MCS15 Installation
➤ Attach a 5/8" (16 mm) I.D. reinforced hose to the hose barb and
secure with stainless steel hose clamps.
➤ Install the condensate drain hose downhill from the unit and aft to a
sump.
The hose should have a trap.
I
➤ Test the installation by pouring one liter of water into the pan and
checking for good flow.
8.3 Blower Assembly
Horizontal or vertical supply-air discharge may be achieved by rotating
the blower (fig. 4 1, page 4). Rotate the blower to allow the most direct
flow of air to the supply-air grille
8.3.1 MCS5
➤ Remove wire tie holding blower wire harness to base pan and/or
adjacent harness.
➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower
plate to the evaporator shroud.
➤ Rotate the blower 90° so the discharge is in the vertical position and
aimed upward.
➤ Reinstall the 7 screws to hold the blower plate to the evaporator
shroud.
➤ Make sure the power wire is repositioned so it will not catch on any-
thing during or after installation.
✓ The vertical rotation is complete.
NOTE
Two drain fittings may be used and the hoses teed together provided
there is a minimum 51 mm drop from the bottom of the base pan to
the tee connection.
Consideration should be given to installing a trap in the condensate
drain line(s) so that normal discharge of condensate can fill the trap
and prevent the ingress of carbon monoxide (CO) or other potentially
harmful vapors.
EN
Installation MCS5, MCS10, MCS15
20
8.3.2 MCS10
The auxiliary vertical-support bracket must be used when the blower is
vertical or unit damage will occur, voiding the warranty.
➤ Remove and discard the 2 self-tapping screws that attach the blower
to the drain pan.
➤ Remove wire tie holding blower wire harness to base pan and/or
adjacent harness.
➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower
plate to the evaporator shroud.
➤ Rotate the blower 90° so the discharge is in the vertical position and
aimed upward.
➤ Reinstall the 7 screws to hold the blower plate to the evaporator
shroud.
➤ Locate the auxilliary vertical support bracket (fig. 4 3A and 3B,
page 4) attached to the pan.
➤ Remove and save the 2 screws (fig. 4 2, page 4) in the end A
(fig. 4 3A, page 4).
➤ Remove and save the 2 self-tapping screws (fig. 4 4, page 4) that at-
tach blower to drain pan.
➤ Using the 2 screws you just removed from the end A, mount the end A
to the inside of the pan (fig. 4 6, page 4).
I
➤ Using 2 of the self-tapping screws you just removed, mount the end B
(fig. 4 3B, page 4) of the bracket to the blower housing (fig. 4 7,
page 4).
➤ Make sure the power wire is repositioned so it will not catch on any-
thing during or after installation.
✓ The vertical rotation is complete.
NOTE
Self-tapping screws will drill their own pilot holes if a screw gun is used,
but if pilot holes are necessary, utilize a 0.5 mm drill bit with a drill stop
or other method to block the drill bit from going deeper than 6 mm into
the blower housing, as the fan blade will be damaged.
/
