Grundfos Multilift MSS Installation And Operating Instructions Manual

Multilift MSS

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Other languages

http://net.grundfos.com/qr/i/98042530

2

Table of contents

3

Multilift MSS

English (GB)

Installation and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Български (BG)

Упътване за монтаж и експлоатация . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Čeština (CZ)

Montážní a provozní návod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Deutsch (DE)

Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Dansk (DK)

Monterings- og driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Eesti (EE)

Paigaldus- ja kasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Español (ES)

Instrucciones de instalación y funcionamiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Suomi (FI)

Asennus- ja käyttöohjeet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Français (FR)

Notice d'installation et de fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Ελληνικά (GR)

Οδηγίες εγκατάστασης και λειτουργίας . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Hrvatski (HR)

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Magyar (HU)

Telepítési és üzemeltetési utasítás . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Italiano (IT)

Istruzioni di installazione e funzionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Lietuviškai (LT)

Įrengimo ir naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Latviešu (LV)

Uzstādīšanas un ekspluatācijas instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Nederlands (NL)

Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Polski (PL)

Instrukcja montażu i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245

Português (PT)

Instruções de instalação e funcionamento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Română (RO)

Instrucţiuni de instalare şi utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275

Srpski (RS)

Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290

Svenska (SE)

Monterings- och driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . 305

Slovensko (SI)

Navodila za montažo in obratovanje . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320

Slovenčina (SK)

Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335

Türkçe (TR)

Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350

Table of contents

4

Multilift MSS

Українська (UA)

Інструкції з монтажу та експлуатації . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396

English (GB)

5

English (GB) Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

1. Symbols used in this document

2. Scope of delivery

Grundfos Multilift MSS lifting stations are supplied complete with

collecting tank, pump, level sensor, non-return valve (depending

on type) and LC 220 controller. Both sensor and pump are

connected to the controller with 4 or 10 m hose and cable.

An accessories bag containing the following items is also

included:

• 1 x installation and operating instructions

• 1 x outlet adapter flange, DN 80, with connection piece, DN

100 (outer diameter, 110 mm)

• 1 x flexible hose, DN 100, and two clamps to connect the

outlet pipe

• 1 x flexible hose, DN 50, and two clamps to connect the

venting pipe

• 2 x screw and expansion anchor for tank fixation

• 1 x socket seal, DN 100

• 1 x socket seal, DN 50, for diaphragm pump, 1 1/2" connection

or inlet, DN 50

• 1 x gasket kit, DN 80, 4 bolts M16, nuts and washers

(galvanised).

1. Symbols used in this document

5

2. Scope of delivery

5

3. General description

6

3.1 Applications

6

4. Transportation and storage

6

5. Product description

6

5.1 Lifting station

7

5.2 LC 220 controller

9

6. Installation of lifting station

12

6.1 General description

12

6.2 Guidelines for installation of lifting station

13

6.3 Recommended steps for mechanical installation of

lifting station

13

7. Installation of LC 220 controller

14

7.1 Location

14

7.2 Mechanical installation

14

7.3 Electrical connection

15

7.4 Setting of LC 220

15

7.5 Wiring diagrams

16

8. Startup

16

9. Maintenance and service

17

9.1 Electrical maintenance

17

9.2 Cleaning the level sensor

17

9.3 Contaminated lifting station or components

17

10. Fault finding

18

11. Technical data

19

11.1 Lifting station

19

11.2 LC 220 controller

19

12. Disposal

19

Warning

Prior to installation, read these installation and

operating instructions. Installation and operation

must comply with local regulations and accepted

codes of good practice.

Warning

The use of this product requires experience with and

knowledge of the product.

Persons with reduced physical, sensory or mental

capabilities must not use this product, unless they

are under supervision or have been instructed in the

use of the product by a person responsible for their

safety.

Children must not use or play with this product.

Warning

If these safety instructions are not observed, it may

result in personal injury.

Warning

These instructions must be observed for

explosion-proof pumps.

Caution

If these safety instructions are not observed, it may

result in malfunction or damage to the equipment.

Note

Notes or instructions that make the job easier and

ensure safe operation.

English (GB)

6

3. General description

Grundfos Multilift MSS lifting stations are supplied complete with

collecting tank, pump, level sensor, LC 220 controller and

connection accessories. Depending on the variant, a non-return

valve is included.

The following gives a description of the components.

Fig. 1 Multilift MSS, front and rear view

3.1 Applications

Grundfos Multilift MSS lifting stations are designed for the

collection and pumping of domestic wastewater with no free flow

to sewer level. Grundfos Multilift MSS lifting stations are designed

for the collection and pumping of the following liquids:

• domestic wastewater

• grey wastewater without faeces

• black water with faeces and discharge from water closets

• sludge-containing water.

The lifting stations are capable of pumping liquids containing

fibres, textiles, faeces, etc., below sewer level from minor

buildings such as private dwellings, flats, holiday homes etc.

Do not pump rainwater with the Multilift MSS lifting stations for

these two reasons:

• The motors of the lifting stations are not designed for

continuous operation which may be necessary in case of

heavy rainfall.

• Rainwater must not be discharged into a lifting station inside a

building according to EN 12056-4.

If in doubt, please contact Grundfos for advice.

Do not discharge the following substances/types of wastewater

via a lifting station:

• solid matter, tar, high content of sand, cement, ash, cardboard,

debris, garbage etc.

• wastewater from sanitary installations situated above the flood

level (this must be drained away via a free flow drainage

system according to EN 12056-1)

• wastewater containing substances such as large amounts of

greasy wastewater from deep fryers or similar appliances.

4. Transportation and storage

For long periods of storage, the LC 220 controller must be

protected against moisture and heat.

After a long period of storage, the pump must be inspected before

it is started up again. Make sure that the impeller can rotate

freely.

5. Product description

The MSS Multilift lifting stations are described in the following

sections:

• section 5.1 Lifting station describing lifting station, collecting

tank, pump, non-return valve and level sensor

• section 5.2 LC 220 controller describing the controller as well

as the functions of the controller.

In section 6. Installation of lifting station and the following

sections, the above components are described as one unit.

TM05 1331 2611

Pos. Description

1 Pump with vortex impeller

2 Carrying handle for the pump

3 Collecting tank (44 litres)

4 Nameplate

5

Non-return valve with inspection cover and drain

screw to lift up the valve flap. See fig. 4.

NOTE: MSS is also available with adapter flange

only for connection to an external standard

non-return valve.

6

Screw cap for pressure tube and tank inspection

opening

7

Outlet adapter flange, DN 80, with connection piece,

DN 100 (outer diameter, 110 mm)

8

Flexible connection hose, DN 100 (internal diameter,

110 mm) with two clamps

9

Horizontal inlets in the back, DN 100, 180 or 250 mm

above the floor

10 Horizontal inlets from the side, DN 50/DN 100

11 Vertical inlets, DN 50/DN 100

12 Vent port, DN 50 (outer diameter, 52 mm), open

13

Port for manually operated diaphragm pump, DN 50

(internal diameter, 50 mm)

14 Fixing point

Warning

The motor carrying handle is only intended for lifting

the motor. Never lift or lower the lifting station by

means of the carrying handle.

Note

Lift the lifting station by the collecting tank.

English (GB)

7

5.1 Lifting station

The Grundfos Multilift MSS lifting stations are supplied complete

with single- or three-phase submersible pumps connected to the

LC 220 controller incorporating a level sensor.

Type key, lifting station

Nameplate, lifting station

Fig. 2 Nameplate, lifting station

5.1.1 Collecting tank

The gas-, odour- and pressure-tight collecting tank is made of

wastewater resistant polyethylene (PE) and has all necessary

ports for the connection of inlet pipes, outlet pipe, venting pipe

and a manually operated diaphragm pump, which is available as

an accessory.

Thus the collecting tank offers five horizontal inlets from the back

and the sides of the tank (4 x DN 100, 1 x DN 50) and two vertical

inlet connections at the top of the tank (1 x DN 100, 1 x DN 50).

The side and back inlets are 180 and 250 mm above the floor for

connection to direct wall-hung or floor-standing toilet according to

EN 33 and EN 37. Further sanitary appliances can be connected

to the other ports.

The tank volume and effective volume (volume between start and

stop) of the collecting tank appear from the following table:

Setting to the relevant inlet level can be made via a DIP switch on

the control panel of the controller. See section 7.4 Setting of LC

220.

The factory-set inlet level is 250 mm above the floor.

To minimise sedimentation, the tank bottom is chamfered to lead

the wastewater to the pump.

5.1.2 Pump

The pump impeller is designed as a free-flow vortex impeller,

ensuring almost unchanged performance throughout the entire

life of the pump.All parts in contact with the pumped liquid are

made of stainless steel. The pump has a mechanical shaft seal.

See more technical data in section 11. Technical data.

Single-phase motors have run capacitors.

Single- and three-phase motors are protected by a thermal switch

in the windings and an additional thermal circuit breaker to cut out

the motor in case of overload.

Three-phase motors:

If the phase sequence is wrong, the controller indicates fault and

prevents the pump from starting. For correction of phase

sequence, see section 5.2.2 Control elements and indicator lights

and fig. 8.

Performance curves are available in the databooklet, which you

can download via the QR code or link below:

Example M SS .11 .3 .2

Multilift lifting station

SS = one pump

Output power, P

2

/ 100 [W]

1 = single-phase motor

3 = three-phase motor

2 = 2-pole motor

4 = 4-pole motor

TM04 7639 2210

Pos. Description

1 Type designation

2 Product number

3 Production code, year and week

4 Frequency [Hz]

5 Number of phases + voltage [V]

6 Voltage [V]

7 Full-load current [A]

8 Motor input power P1 [kW]

9 EAC and CE marks

10 Duty type

11 Serial number

12 Maximum flow rate [m

3

/h]

13 Minimum head [m]

14 Maximum head [m]

15 Maximum liquid temperature [°C]

16 Maximum ambient temperature [°C]

17 Weight [kg]

18 Identification code of the European standard

19 Notified body

20 Reference number for the declaration of performance

Typ

Prod.-Nr.

P. c.

fHz

Serial no.

Phases

UV

A

kW

Gkg

m

98127055

0197

I

1/1

P1

Qmax

Hmin

Hmax

T

Med

max

T

Amb

max

m /h

3

C

Made in Germany

96075419

DK - 8850 Bjerringbro, Denmark

1

2

3

4

5

6

10

11

12

13

14

15

16

17

18

20

19

7

8

9

Inlet level [mm] 180 250

Total tank volume [l] 44 44

Effective tank volume [l] 20 28

Note

If the motor is overloaded, it will stop automatically.

When it has cooled to normal operating temperature,

it will restart automatically.

http://net.grundfos.com/qr/i/98288126

English (GB)

8

Nameplate, pump

The nameplate is printed on the pump.

Fig. 3 Nameplate, pump

5.1.3 Non-return valve

The DN 80 non-return valve includes a drain screw to lift up the

internal flap in order to drain the outlet pipe in case of

maintenance or service. The valve is designed and tested

according to EN 12050-4. See fig. 4.

Fig. 4 Non-return valve

5.1.4 Level sensor

The piezoresistive pressure sensor placed in the controller is

connected via a hose to a pressure tube in the tank. The screw

cap where the hose is connected includes a connection for a DN

100 tube. This tube, the pressure tube, extends down into the

tank. The rising liquid level compresses the air inside the

pressure tube and hose, and the piezoresistive sensor transforms

the changing pressure into an analogue signal. The control box

uses the analogue signal to start and stop the pump and to

indicate high water-level alarm. The pressure tube is fixed

underneath the screw cap and can be taken out for maintenance,

service and for cleaning the inside of the tube. An O-ring ensures

tightness.

The hose is supplied in lengths of 4 or 10 m. The hose must be

connected to the controller.

Fig. 5 Screw cap with hose, DN 100 tube

TM05 1194 2411

Pos. Description

1 Type designation

2 Product number

3 Rated voltage

4 Frequency

5 Rated current

6 Rated speed

7 Rated power input

8 Weight

9 Maximum flow rate

10 Maximum head

11 Approvals

12 Production week, year and day

13 Maximum liquid temperature

14 Maximum installation depth

15 Power factor

16 Insulation class

17 Enclosure class

Note

Loosen the lock nut a little before turning the drain

screw.

TM05 0340 1011

Drain screw

TM05 0332 1011

English (GB)

9

5.2 LC 220 controller

The level controller switches the MSS Multilift pump on and off

according to the liquid level measured by the piezoresistive,

analogue level sensor. When the start level is reached, the pump

will start, and when the liquid level has been lowered to the stop

level, the pump will be stopped by the controller. An alarm will be

indicated in case of high water level in the tank, sensor failure

etc.

Fig. 6 LC 220 level controller for Multilift MSS

The LC 220 controller has the following functions:

• on/off control of one wastewater pump based on a continuous

signal from a piezoresistive, analogue level sensor

• automatic test runs during long periods of inactivity (24 hours

after last operation)

• battery backup in case of mains supply failure (accessory)

• selection of automatic alarm resetting (via DIP switch)

• selection between two inlet levels (via DIP switch)

• operating indication of:

- power on

- pump running

- time for service/maintenance (selectable via DIP switch).

• alarm indication of:

- too high liquid level, which triggers a high-level alarm

- wrong phase or phase sequence detection for three-phase

pumps

- sensor failure

- external level alarm

- runtime monitoring.

As standard, the LC 220 controller has one alarm signal output

for common alarm and three signal inputs for connecting the

piezoresistive sensor, an additional float switch functioning as

backup for the analogue sensors and an additional level switch

for flood detection outside the Multilift MSS. Lifting stations are

often installed in a sump inside the basement - the lowest point in

the building. In case of e.g. groundwater inflow or water pipe

burst, an alarm will be indicated by the controller. If the liquid

level in the sump rises above the high-level alarm level, the

corresponding alarm LED will be on and the built-in buzzer will be

activated.

A battery (accessory) can be installed to activate an acoustic

alarm (buzzer). The buzzer will be activated as long as the fault

exists as it cannot be reset.

In case of power failure, the common alarm output, which is a

potential-free changeover contact, can forward the alarm signal

to a control room by means of an external power source.

A PC Tool can be connected in order to implement updates and

further adjustments.

Furthermore, a log of the last 20 faults can be read out, as well as

the number of starts and operating hours (accessory).

Type key, LC 220 controller

Nameplate, LC 220 controller

The actual controller type, voltage variant, etc., are stated in the

type designation on the nameplate situated on the side of the

controller cabinet.

Fig. 7 Example of an LC 220 nameplate

5.2.1 Design

The LC 220 level controller incorporates the necessary

components such as relays and a control panel with indicator

lights for indication of operating conditions and fault indications.

Furthermore, it has a level input which is activated directly via the

pressure tube inside the collecting tank. Finally, it has terminals

for power supply, connection to the pump and an alarm signal

output for common alarm.

The front cover is closed by four bayonet fastenings with quarter

turn locks. On the left side, the locks are extended and connected

to the cabinet bottom with hinge strings.

TM05 1276 2511

Example LC 220 .1 .230 .1 .8

LC 220 = controller type

1 = one-pump controller

2 = two-pump controller

Voltage [V]

1 = single-phase

3 = three-phase

Maximum operating current per pump [A]

TM05 1351 2611

Pos. Description

1 Type designation

2 Product number

3 Version number

4 Rated voltage

5 Power consumption

6 Maximum backup fuse

7 Weight

8 Maximum pump input current

9 Production year and week

10 Serial number

11 Maximum voltage at contactor

12 Maximum current at contactor

Type

Prod. No.

U

N

max

Fuse max

G

P.c.

Serial No.

Contact max

Amb.: 0 to 40 C

Pump max

< 10 kA IP55

LC 220.1.400.3.4

98167897 V01

3x 380-415V~ 50/60Hz

3W

4A

16A

1226

8888

250V

2A

1,8kg

Made in Germany

132

4

6

5

7

9

11

10

12

8

English (GB)

10

5.2.2 Control elements and indicator lights

The table below gives a description of the function of the various

control elements and indicator lights:

Fig. 8 Changing phases of a three-phase controller with

phase inverter

Element Function Description

Selection of

operating

mode

The operating mode is selected by the

ON-OFF-AUTO selector switch which

has three different positions:

POS I:

Starts the pump manually.

POS O:

• Stops the pump manually

• Resets alarm indications.

POS AUTO:

Automatic operation. The pump will

start and stop according to the signal

from the level sensor.

Indication

of power

supply

status

Green indicator light, indicating that

the power supply is on.

Indication

of pump

status

Red and green indicator lights,

indicating pump status:

Green: Pump is running.

Red: Pump fault.

High-level

alarm

Red indicator light, indicating high

water level. The LED lights up if the

level sensor measures a certain level

in the collecting tank during automatic

mode.

Phase-

sequence

fault

Red indicator light, indicating wrong

phase sequence (three-phase pumps).

Change phase sequence by following

the instruction in fig. 8.

Sensor

failure

alarm

Red indicator light, indicating that the

signal is the out of the measuring

range of around 1000 mm. The pump

has been started and a high-level

alarm is activated.

External

level alarm

Red indicator light, indicating an alarm

from an external level switch.

Indication

of time for

service

Yellow indicator light, indicating that it

is time for service. This function can

be switched on and off by the DIP

switch. The factory setting is one year

according to EN 12056-4.

TM05 3455 0616

English (GB)

11

5.2.3 Internal layout of LC 220

Figure 9 shows the internal layout of LC 220.

Fig. 9 Internal layout of LC 220

TM05 1406 2711 - TM05 3719 1712

82 81

HIGH

LOW

Note: Cable connection for pos. 10:

Use a cable tie if leads protrude more than 20 mm

from the cable sheath.

20 7

7

>20

Pos. Description Terminal numbers

1 Terminals for power supply PE, N, L3, L2, L1

2 Terminals for connecting the pump W1, V1, U1, N, PE

3 Terminals for connecting an external level switch 230 V, NO 13, 14

4 Terminals for "common alarm" output signal

Potential-free changeover contacts NO/NC with

max. 250 V / 2 A

31, 32, 33

5

PCB with piezoresistive analogue pressure

sensor

0-5 V

6 DIP switch

1. Inlet height:

ON = HIGH = 250 mm (factory setting)

OFF = LOW = 180 mm

2. Reset setting:

ON = Automatic (factory setting)

OFF = Manual

3. Service interval:

ON = 1 year

OFF = None (factory setting)

4. Reset setting (only in case of sensor

replacement)

ON = Safe (normal position, factory setting)

OFF = Switch briefly to OFF for the sensor to

adjust to the ambient pressure. See service

instructions.

7 Software service connector (PC Tool) 6-pole connector

8 Control circuit fuse, fine-wire fuse 100 mAT/20 mm x ∅5

9 Battery (non-rechargeable) 9 V

10

Terminals for additional high water-level alarm

(inside the tank), digital

81, 82

English (GB)

12

6. Installation of lifting station

6.1 General description

Before installing the Multilift MSS lifting station, make sure that all

local regulations covering venting, access to the stations, etc. are

observed.

6.1.1 Installation sketch

Fig. 10 Installation sketch

TM05 1346 2611

4

3

5621 7

Pos. Accessories Product number

1 Socket seal, DN 100 97726942

2 Socket seal, DN 50 98079669

3 Diaphragm pump, 1 1/2" 96003721

4 PVC isolating valve, DN 100 96615831

5 Cast iron isolating valve, DN 80 96002011

6

Gasket kit, DN 80, with bolts, nuts

and washers

96001999

7 External float switch 00ID7805

English (GB)

13

6.2 Guidelines for installation of lifting station

Guidelines for correct mechanical installation of lifting

station according to EN 12056-4

See section 6.1.1 Installation sketch.

• Install the lifting station in a properly lit and vented room with

60 cm free space around all parts to be serviced and operated.

• Provide a pump sump below the floor level. If a lifting station is

installed in a basement with the risk of penetrating

groundwater, it is advisable (in certain countries required) to

install a drainage pump in a separate pump sump below floor

level in order to drain the room. See fig. 10.

• All pipe connections must be flexible to reduce resonance.

• Lifting stations must be secured against uplift and twist.

• All outlet pipes (lifting station, diaphragm pump and drainage

pump) must have a loop above the local backwater level. The

highest point of the goose neck/reversed water seal must be

above street level.

• For outlet pipes, DN 80 and upwards, install an isolating valve

in the outlet pipe. Also provide an isolating valve in the inlet

line.

• Surface water must not be discharged into the lifting station

inside the building. It must have its own pumping station

outside the building.

• Lifting stations must be provided with an approved non-return

valve according to EN 12050-4.

• The volume of the outlet pipe above the non-return-valve up to

the backwater level must be smaller than the effective tank

volume.

• In general, a lifting station for black wastewater must be

vented above roof level. However, it is permitted to lead the

ventilation, as a secondary ventilation, into the main building

ventilation system.

• If the wastewater is discharged into a collecting line, this

collecting line must have a filling ratio of at least h/d = 0.7.

The collecting line must be at least one nominal diameter

bigger after the outlet pipe connection.

• Use a diaphragm pump for simple, manual draining of the

collecting tank in case of pump failure (not obligatory).

6.3 Recommended steps for mechanical installation of

lifting station

1. Checking the scope of delivery. For scope of delivery, see

section 2. Scope of delivery.

2. Preparing the inlets by cutting out the required holes. Use cup

drills ∅100 for DN 100 and ∅43 for DN 50 inlets. The cutting

line is recessed. To avoid sharp cutting edges, the holes must

be deburred. The socket seals are provided with collars.

3. Preparing the connection for diaphragm pump (optional). Use

cup drill, ∅43, for DN 50 connection socket. To avoid sharp

cutting edges, the hole must be deburred.

Fig. 11 Cutting or drilling of connection holes

4. Connecting the inlet pipe to the tank. Install an isolating valve

between inlet pipe and lifting station to avoid inflow during

maintenance and service. We recommend an easy-to-handle

PVC isolating valve.

Fig. 12 Installation of isolating valve

Note

The collecting tank, pump and cables may be flooded

(max. 2 m for 7 days).

Caution

The controller must be installed in a dry and well

ventilated place.

TM05 1242 2511

TM03 3614 0406

Caution

Make sure that weight from inlet, outlet and vent

pipes does not rest on the tank. Long pipe sections,

valves, etc. must be supported.

Warning

Never step on the lifting station.

DN 50 - ∅43

DN 100 - ∅100

DN 150 - ∅150

English (GB)

14

5. Connecting the outlet pipe.

Install an isolating valve between the non-return valve and the

supplied flexible connection hose, DN 100 (internal diameter

110 mm). A flexible connection can be ensured if a distance of

approx. 5 cm is left between the pipe ends of the inlet, outlet

and vent pipes and the ports of the lifting station.

Fig. 13 Isolating valve on top of non-return valve

6. Connecting the venting pipe.

The DN 50 vent port on top of the tank is open. Connect the

venting pipe to the vent port via a flexible connection piece.

The venting pipe must be led out above the roof into the open

air in accordance with local regulations. A flexible connection

can be ensured if a distance of approx. 3 cm is left between

the venting pipe end and the vent port.

7. Connecting the diaphragm pump (optional).

Fit the diaphragm pump on the outlet side. To facilitate

servicing of the diaphragm pump, we recommend fitting a 1

1/2" isolating valve to the tank port.

8. Fixing the tank to the floor.

Fig. 14 Fixing point for fixation of tank to the floor

7. Installation of LC 220 controller

The installation must be carried out by authorised personnel in

accordance with local regulations.

7.1 Location

LC 220 can be installed at ambient temperatures ranging from

0 °C to +40 °C.

Enclosure class: IP56.

Install the controller as close as possible to the lifting station.

When installed outdoors, LC 220 must be placed in a protective

shed or enclosure. LC 220 must not be exposed to direct sunlight.

7.2 Mechanical installation

Proceed as follows:

• Mount LC 220 on a plane wall surface.

• Mount LC 220 with the cable entries pointing downwards

(additional cable entries, if required, must be fitted in the

bottom plate of the cabinet).

• Mount LC 220 with four screws through the mounting holes in

the back plate of the cabinet. Drill the mounting holes with a

6 mm drill using the drilling template supplied with the

controller. Fit the screws into the mounting holes and tighten

securely.

Fit the plastic caps.

Fig. 15 Mounting of controller on the wall

TM05 1347 2611TM05 0334 1011

Warning

Before making any connections in LC 220 or working

on pump, pit, etc., make sure that the power supply

has been switched off and that it cannot be

accidentally switched on.

Warning

Do not install the LC 220 controller in explosion

hazard areas.

Warning

When drilling the holes, take care not to damage any

cables or water and gas pipes. Ensure a safe

installation.

Note

LC 220 can be mounted without removing the front

cover.

TM05 1405 2711

English (GB)

15

7.3 Electrical connection

The operating voltage and frequency are marked on the controller

nameplate. Make sure that the controller is suitable for the

electricity supply on which it will be used.

All cables/wires must be fitted through the cable entries and

gaskets (IP65).

The power supply socket must be placed near the cabinet as the

controller is supplied with a 1.5 m cable, a Schuko plug for

single-phase and a CEE plug for three-phase pumps.

Maximum backup fuse is stated on the controller nameplate.

If required according to local regulations, install an external mains

switch.

7.4 Setting of LC 220

LC 220 has a 4-contact DIP switch. See fig. 16.

To make the settings, open the cabinet cover by means of the

bayonet fastener locks. The locks on the left side have hinge

strings.

The DIP switch has the following functions:

• setting of start level (switch 1). The factory setting is set to

inlet 250 mm above the floor to get the highest effective tank

volume. For floor standing toilets, the setting must be changed

to 180 mm. Starts and stops will be adjusted automatically.

• selection of automatic alarm resetting (switch 2)

• selection of service interval (switch 3)

• selection of sensor (switch 4).

The DIP-switch factory setting is shown in fig. 16.

Each individual switch (1 to 4) of the DIP switch can be set to

position OFF or ON.

When the DIP-switch setting is changed, the controller must be

switched off for at least 10 seconds!

Set the switches 1 to 4 as follows:

• Switch 1 (start level):

• Switch 2 (automatic alarm reset):

• Switch 3 (service interval):

• Switch 4: (sensor resetting):

Fig. 16 DIP switch

Warning

LC 220 must be connected in accordance with the

rules and standards in force for the application in

question.

Warning

Before opening the cover, switch off the mains

supply.

Note

During setting, the controller must be off circuit for at

least 10 seconds to ensure the correct configuration

during startup after change of the DIP-switch setting.

Pos. Description

ON

The pump starts when the level in the collecting tank

reaches 250 mm.

OFF

The pump starts when the level in the collecting tank

reaches 180 mm.

Pos. Description

ON

The fault indication will be reset after the fault has

disappeared, meaning the indicator lights will be turned

to off and the alarm signals to external alarm devices

and the built-in buzzer will be deactivated.

OFF

The alarm signal must be reset manually by switching

the selector switch to position "0".

Pos. Description

ON

The function for reminding that it is time for

maintenance is activated. The yellow indication light will

be on when it is time for maintenance work.

The maintenance interval is 1 year (fixed value).

OFF

The function for reminding that it is time for

maintenance is deactivated.

Pos. Description

ON Safe (normal position, factory default)

OFF

Switch briefly to OFF for the sensor to adjust to the

ambient pressure. See service instructions.

TM05 1404 2711

HIGH

LOW

English (GB)

16

7.5 Wiring diagrams

Fig. 17 Wiring diagram for Multilift MSS, single-phase

Fig. 18 Wiring diagram for Multilift MSS, three-phase

8. Startup

Prior to startup, the connection and DIP-switch setting must have

been carried out according to sections 7.3 Electrical connection

and 7.4 Setting of LC 220.

Startup must be carried out by authorised personnel.

Proceed as follows:

1. Check all connections.

2. Open the isolating valves in outlet and inlet lines.

3. Switch on the power supply.

4. Activate a sanitary appliance connected to the inflow of the

Multilift MSS and monitor the increasing water level in the tank

up to the start level. Check the starts and stops at least twice,

and then change the ON-OFF-AUTO selector switch to

automatic mode.

TM05 1402 2711TM05 1403 2711

Warning

Before starting any work on a pump used for

pumping liquids which could be hazardous to health,

clean and vent the pump, pit, etc., thoroughly

according to local regulations.

Warning

Before making any connections in LC 220 or working

on pump, pit, etc., make sure that the power supply

has been switched off and that it cannot be

accidentally switched on.

English (GB)

17

9. Maintenance and service

The Multilift MSS requires a minimum of maintenance.

According to EN 12056-4, lifting stations in single-family houses

must be checked once a year. During the check, local regulations

must be observed.

The periodic checks of the lifting station must be carried out by

authorised personnel and must comprise electrical and

mechanical maintenance.

Check the following points:

• Outlet and inlet connections

Check all connections to the lifting station for tightness and

leakages. Make sure that weight from the inlet, outlet and

venting pipes does not rest on the tank. Long pipe sections,

valves, etc. must be supported.

• Power consumption

See nameplate.

• Cable entry

Make sure that the cable entry is watertight and that the

cables are not bent sharply and/or pinched.

• Pump parts

Check that the vent hole of the pump housing is clear by

dismantling the pump from the support flange.

We recommend replacing the O-ring sealing between pump

and support flange.

Make a test run with clean water. In case of noise, vibration or

abnormal running, contact Grundfos.

• Shaft seal

Check the shaft seal, O-ring and oil. The oil chamber contains

60 ml non-poisonous oil. Used oil must be disposed of in

accordance with local regulations. This work must be carried

out by the manufacturer or an authorised service workshop.

See service instructions.

Cleaning the non-return valve (if required)

Proceed as follows:

1. Close the isolating valves in the outlet pipe and in the inlet

pipe (if fitted) or drain the outlet pipe by tightening the drain

screw on the side of the non-return valve.

See section 5.1.3 Non-return valve.

2. Clean the non-return valve via its inspection cover.

Replace the gasket of the inspection cover when

reassembling the non-return valve.

9.1 Electrical maintenance

• Check the gaskets of the LC 220 cabinet front cover and of the

cable entries.

• Check the cable connections.

• Check the controller functions.

• Check and clean the pressure tube. See section 9.2 Cleaning

the level sensor.

• If LC 220 is installed in a particularly moist environment in a

basement, we recommend checking the terminals on the PCB

in order to identify possible corrosion. In typical installations,

the contacts will work for many years and do not require any

inspection.

• Replace the 9 V battery, if fitted, in connection with annual

service.

9.2 Cleaning the level sensor

1. Push the ON-OFF-AUTO selector switch to position OFF ( ).

See section 5.2.2 Control elements and indicator lights.

2. Loosen the screw cap by turning it counterclockwise.

See fig. 19.

3. Lift the pressure tube carefully out of the collecting tank.

Do not lift it by means of the hose.

4. Check for possible deposits on or in the pressure tube. See

section 5.1.4 Level sensor.

5. Scrape off any deposits. If necessary, remove the hose from

the controller and rinse the tube and hose with clean water at

low pressure. Make sure no water remains in the hose.

6. Refit the pressure tube by screwing the screw cap on to the

tank. Reconnect the hose to the controller.

7. Check the sensor by test running Multilift MSS.

Fig. 19 Removing the pressure tube

9.3 Contaminated lifting station or components

If Grundfos is requested to service the lifting station, Grundfos

must be contacted with details about the pumped liquid, etc.

before the lifting station is returned for service. Otherwise

Grundfos can refuse to accept the lifting station for service.

Lifting stations which have been in contact with the pumped liquid

must be thoroughly cleaned before they are returned to Grundfos.

Any costs of returning the lifting station are to be paid by the

customer.

However, any application for service (no matter to whom it may

be made) must include details about the pumped liquid if the

lifting station has been used for liquids which are injurious to

health or toxic.

Warning

Before carrying out maintenance and service on

lifting stations used for pumping liquids which might

be hazardous to health, make sure that the lifting

station has been thoroughly flushed with clean water

and that the outlet pipe has been drained. Rinse the

parts in water after dismantling. Make sure that the

isolating valves have been closed. The work must be

carried out in accordance with local regulations.

Warning

Before making any connections in LC 220 or working

on lifting stations, make sure that the power supply

has been switched off and that it cannot be

accidentally switched on.

Note

Do not loosen the support flange. It is screwed and

sealed to the collecting tank. Loosen the four

stainless steel clamps instead.

Note

The above list is not complete. LC 220 may be

installed in environments which require thorough and

frequent maintenance.

TM05 0545 1011

Warning

If a Multilift lifting station has been used for a liquid

which is injurious to health or toxic, it will be

classified as contaminated.

English (GB)

18

10. Fault finding

Warning

Before carrying out any work on lifting stations used for pumping liquids which might be hazardous to health, make sure that

the lifting station has been thoroughly flushed with clean water and that the outlet pipe has been drained. Rinse the parts in

water after dismantling. Make sure that the isolating valves have been closed.

The work must be carried out in accordance with local regulations.

Before making any connections in LC 220 or working on lifting stations, etc., make sure that the power supply has been

switched off and that it cannot be accidentally switched on.

Fault Cause Remedy

1. The pump does not run. a) No power supply.

Without battery backup:

None of the indicator lights are on.

With battery backup:

See section 5.2 LC 220 controller.

Switch on the power supply.

b) The ON-OFF-AUTO selector switch is in

position OFF ( ). See section 5.2.2 Control

elements and indicator lights.

Push the ON-OFF-AUTO selector switch into position

ON ( ) or AUTO ( ).

c) Control circuit fuses are blown. Check and eliminate the cause. Replace the control

circuit fuses.

d) The thermal switch has cut out the pump. Allow the pump to cool. After cooling, the pump will

restart automatically unless LC 220 has been set to

manual restarting (see section 7.4 Setting of LC 220).

If so, push the ON-OFF-AUTO selector switch into

position OFF ( ) for a short period.

e) Motor/supply cable is defective. Check and replace motor and cable, if necessary.

f) The power circuit board or the LED board is

defective.

Replace the power circuit board or LED board.

g) The new DIP-switch setting does not work

correctly.

Switch off the power supply to the controller for 1 minute

and switch it on again (normal procedure). See section

7.4 Setting of LC 220.

2. The sensor signal is out

of range.

All pumps are started

and high-level alarm is

on.

a) Not all outlet valves are open. Open all outlet valves.

b) There is a blockage in the tank or pump. Remove the blockage.

c) The pump is not vented correctly. The pump

cannot build up pressure.

Remove any blockage from the vent hole underneath

the pump.

d) The lifting station is undersized. Recalculate the inflow parameters and compare the

result with the tank volume and pump performance. If

you need a new product, contact the nearest Grundfos

sales company.

3. The pump starts and

stops too frequently

even if there is no

inflow.

a) The level sensor is blocked. Clean the level sensor (see section 9.2 Cleaning the

level sensor).

b) The ventilation of the inner pump housing is

blocked and the pump cannot build up

pressure.

Check the pump housing and remove any impurities.

4. The pump starts

sometimes without

visible reason.

a) Test run 24 hours after last operation. No action necessary. It is a safety function that prevents

the shaft seal from seizing up.

English (GB)

19

11. Technical data

11.1 Lifting station

11.1.1 Collecting tank

11.1.2 Pump

11.1.3 Level sensor

11.2 LC 220 controller

12. Disposal

This product or parts of it must be disposed of in an

environmentally sound way:

1. Use the public or private waste collection service.

2. If this is not possible, contact the nearest Grundfos company

or service workshop.

Subject to alterations.

Weight:

Depending on variant.

See nameplate

Temperature range:

0-40 °C

For short periods up to 60 °C

(max. 5 minutes per hour)

Flood conditions: Max. 2 m for 7 days

Sound pressure level

< 70 dB(A) according to

EN 12050-1 and the Machinery

Directive

Material: Polyethylene (PE)

Motor:

Mains supply: 1 x 230 V, 50 Hz

Insulation class: F (155 °C)

Impeller type: Vortex

Enclosure class: IP68

pH range: 4-10

Starts per hour: max. 60

Max. density of liquid: 1100 kg/m

3

Component Material

DIN

W.-Nr.

AISI

Pump housing Stainless steel 1.4301 304

Impeller Stainless steel 1.4301 304

Protective cap Novolene 2360 Kx

Motor unit

complete

Parts in contact with

liquid: Stainless steel 1.4401 316

Pump shaft - wet

end

Stainless steel 1.4301 304

Motor cable Neoprene

O-rings NBR rubber

Oil Shell Ondina 15, non-toxic

Voltage supply: 12 V

Signal output: 0-5 V

Controller

Voltage variants, rated voltages: 1 x 230 V, 3 x 400 V

Voltage tolerances for LC 220:

- 15 %/+ 10 % of rated

voltage

Mains frequency for LC 220: 50/60 Hz

Supply system earthing: For TN systems

Controller power consumption: 7 W

Backup fuse:

Depending on variant.

See nameplate

Control circuit fuse:

Fine-wire fuse:

100 mA / 20 mm x ∅5

Ambient temperature:

During operation:

In stock:

0 to +40 °C (must not be

exposed to direct sunlight)

-30 to +60 °C

Enclosure class: IP56

Cabinet of LC 220

External dimensions:

Height = 195 mm

Width = 250 mm

Depth = 110 mm

Material:

ABS (acrylonitrile butadiene

styrene)

Weight:

Depending on variant.

See nameplate

Outputs for alarm devices:

Max. 250 VAC / max.

2 A / min. 10 mA / AC1

Multilift MSS Duty

Voltage

[V]

Power P1 / P2

[kW]

I

1/1

/ I

start

[A]

RPM

[min

-1

]

Number of

poles

Plug type

MSS.11.1.2

S3 -10 %, 1 min.

1 x 230 V

1.8 / 1.1

8 / 22.5

2760 2

Schuko

MSS.11.3.2 3 x 400 V 3.2 / 16 CEE 3P+N+E, 16 A

Български (BG)

20

Български (BG) Упътване за монтаж и експлоатация

Превод на оригиналната английска версия

СЪДЪРЖАНИЕ

Стр.

1. Символи в този документ

2. Съдържание на доставяния комплект

Подемните станции Grundfos Multilift MSS се доставят

фабрично сглобени с колекторен резервоар, помпа, сензор за

ниво, възвратен вентил (в зависимост от типа) и контролер

LC 220. Сензорът и помпата са свързани към контролера чрез

4 или 10 m маркуч и кабел.

Комплектът съдържа също и следните аксесоари:

•1 x инструкции за монтаж и експлоатация

•1 x нагнетателен адаптерен фланец, DN 80, със

съединение, DN 100 (

външен диаметър, 110 mm)

•1 x гъвкаво съединение, DN 100, и две скоби за свързване

на нагнетателната тръба

•1 x гъвкаво съединение, DN 50, и две скоби за свързване

на вентилационната тръба

•2 x винта и анкерен болт за фиксиране на резервоара

•1 x уплътнение за порт, DN 100

•1 x уплътнение за порт, DN 50, за диафрагмена помпа,

1 1/2" връзка или вход, DN 50

•1 x комплект уплътнение, DN 80, 4 болта M16, гайки и

шайби (галванизирани

).

1. Символи в този документ

20

2. Съдържание на доставяния комплект

20

3. Общо описание

21

3.1 Приложения

21

4. Транспортиране и съхранение

21

5. Описание на продукта

21

5.1 Подемна станция

22

5.2 Контролер LC 220

24

6. Монтаж на подемната станция

27

6.1 Общо описание

27

6.2 Указания за монтаж на подемна станция

28

6.3 Препоръчителни стъпки за механичен монтаж на

подемната станция

28

7. Инсталиране на контролер LC 220

29

7.1 Местоположение

29

7.2 Механичен монтаж

29

7.3 Електрическо свързване

30

7.4 Настройка на LC 220

30

7.5 Схеми за свързване

31

8. Пуск

31

9. Поддръжка и сервизно обслужване

31

9.1 Електрическа поддръжка

32

9.2 Почистване на сензора за ниво

32

9.3 Замърсена подемна станция или компоненти от нея

32

10. Откриване на неизправности

33

11. Технически данни

34

11.1 Подемна станция

34

11.2 Контролер LC 220

34

12. Отстраняване на отпадъци

34

Предупреждение

Преди монтажа, прочетете тези инструкции за

експлоатация иработа. Монтажът

и експлоатацията трябва да съответстват на

местните правила и наредби и инженерната

практика.

Предупреждение

Използването на този продукт изисква познанеие

иопит в работата стози продукт.

Хора с намалени физически, осезателни или

умствени способности не трябва да използват

този продукт, ако не са под наблюдение или не са

инструктирани относно използването на продукта

от човека, отговорен за тяхната безопсаност.

Не се разрешава употребата на този продукт или

играта снего от деца.

Предупреждение

Ако тези инструкции за безопасност не се спазват,

това може да доведе до наранявания.

Предупреждение

Тези инструкции трябва да се спазват при работа

свзривообезопасени помпи.

Внимание

Неспазването на тези инструкции за безопасност

може да доведе до неизправност или повреда на

оборудването.

Указание

Бележки и инструкции, които улесняват работата

и осигуряват безопасна работа.

Stránka sa načítava ...

Grundfos Multilift MSS Installation And Operating Instructions Manual

Grundfos Multilift MSS Installation And Operating Instructions Manual

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