Grundfos MS 402 Installation And Operating Instructions Manual

MS, MMS

Installation and operating instructions

GRUNDFOS INSTRUCTIONS

Other languages

http://net.grundfos.com/qr/i/98599768

2

3

Table of contents

MS, MMS

English (GB)

Installation and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

 (BG)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

eština (CZ)

Montážní a provozní návod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Deutsch (DE)

Montage- und Betriebsanleitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Dansk (DK)

Monterings- og driftsinstruktion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Eesti (EE)

Paigaldus- ja kasutusjuhend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Español (ES)

Instrucciones de instalación y funcionamiento . . . . . . . . . . . . . . . . . . . . . . . . 107

Suomi (FI)

Asennus- ja käyttöohjeet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Français (FR)

Notice d'installation et de fonctionnement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

 (GR)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Hrvatski (HR)

Montažne i pogonske upute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Magyar (HU)

Telepítési és üzemeltetési utasítás. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Italiano (IT)

Istruzioni di installazione e funzionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Lietuviškai (LT)

rengimo ir naudojimo instrukcija . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226

Latviešu (LV)

Uzstdšanas un ekspluatcijas instrukcija. . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Nederlands (NL)

Installatie- en bedieningsinstructies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260

Polski (PL)

Instrukcja montau i eksploatacji . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

Português (PT)

Instruções de instalação e funcionamento . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

Table of contents

4

MS, MMS

Român (RO)

Instruciuni de instalare i utilizare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311

Srpski (RS)

Uputstvo za instalaciju i rad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328

 (RU)

     . . . . . . . . . . . . . . . . . . . . . . . . . . 345

Svenska (SE)

Monterings- och driftsinstruktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363

Slovensko (SI)

Navodila za montažo in obratovanje. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380

Slovenina (SK)

Návod na montáž a prevádzku . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397

Türkçe (TR)

Montaj ve kullanım kılavuzu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

 (UA)

     . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432

中文 (CN)

安装和使用说明书 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449

 (AR)

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480

Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

English (GB)

5

English (GB) Installation and operating instructions

Original installation and operating instructions

CONTENTS

Page

These instructions apply to Grundfos MS and MMS

submersible motors for submersible pumps.

These motors must not be put into service until the

machine into which they are to be incorporated has

been declared in conformity with the relevant

directives.

1. Symbols used in this document

5

2.1 Delivery

6

2.2 Unpacking

6

2.3 Storage and handling

6

3. General description

6

3.1 Applications

6

3.2 Pumped liquids

6

3.3 Sound pressure level

6

4. Preparation

7

4.1 Checking the motor liquid

7

4.2 Positional requirements

8

4.3 Liquid temperatures/cooling

9

5. Electrical connection

10

5.1 General

10

5.2 Motor protection

11

5.3 Lightning protection

12

5.4 Cable sizing

12

5.5 Control of single-phase MS 402

13

5.6 Connection of single-phase motors

13

5.7 Connection of three-phase motors

15

6. Motor installation

16

7. Fitting the pump to the motor

16

7.1 Fitting of submersible drop cable and

motor cable

17

7.2 Maximum installation pressure

17

7.3 Lowering the pump

17

7.4 Frequency of starts and stops

18

8. Maintenance and service

18

9. Fault finding

19

10. Checking the motor and cable

19

11. Disposal

21

Warning

Prior to installation, read these installation

and operating instructions. Installation and

operation must comply with local

regulations and accepted codes of good

practice.

Warning

If these safety instructions are not

observed, it may result in personal injury.

Warning

If these instructions are not observed, it

may lead to electric shock with consequent

risk of serious personal injury or death.

Caution

If these safety instructions are not

observed, it may result in malfunction or

damage to the equipment.

Note

Notes or instructions that make the job

easier and ensure safe operation.

English (GB)

6

2. Delivery and storage

2.1 Delivery

Grundfos submersible motors are supplied from

factory in proper packing in which they should

remain until they are to be installed.

2.2 Unpacking

Do not expose the motor to unnecessary impact and

shocks.

2.3 Storage and handling

Storage temperature

-20 - +70 °C.

Do not expose the motor to direct sunlight.

Storage

Fig. 1 Guideline for stacking of boxes

2.3.1 Frost protection

If the motor is to be stored after use, it must be

stored in a frost-free location, or the motor liquid

must be frost-proof.

3. General description

3.1 Applications

Grundfos MS and MMS submersible motors are

designed according to market standards.

All Grundfos 4", 6" and 8" MS and MMS motors are

designed to fit pump ends manufactured according

to NEMA standards. The motors are ideally suited as

water supply pumps for irrigation, groundwater

regulation, pressure boosting, industrial water

transfer and similar applications.

3.2 Pumped liquids

Clean, thin, non-flammable, non-combustible or non-

explosive liquids not containing solid particles or

fibres.

The maximum sand content of the pumped liquid

must not exceed 50 g/m

3

.

The N, R and RE motor versions are designed for

liquids with higher aggressiveness than drinking

water.

Materials in contact with the liquid:

• MMS: cast iron DIN W.-Nr. 0.6025 and NBR

rubber.

• MMS -N: stainless steel DIN W.-Nr. 1.4401 and

NBR rubber.

• MS/MMS -R: stainless steel DIN W.-Nr. 1.4539

and NBR rubber.

• MS -RE: stainless steel DIN W.-Nr. 1.4539/

1.4517 and FKM rubber.

The maximum liquid temperature appears from

section 4.3 Liquid temperatures/cooling.

3.3 Sound pressure level

The sound pressure level has been measured in

accordance with the rules laid down in the EC

Machinery Directive 98/37/EC.

The sound pressure level of Grundfos MS and MMS

motors is lower than 70 dB(A).

Caution

Be careful not to damage the motor cable

with sharp tools when unpacking the

motor.

Note

The separate nameplate supplied with the

motor must be fixed close to the

installation site.

Caution

If MMS motors are stored, the shaft must

be turned by hand at least once a month. If

a motor has been stored for more than one

year before installation, the rotating parts

of the motor must be dismantled and

checked before use.

Warning

Do not stack boxes of different lengths.

TM05 9649 4213

Caution

The motors are factory-filled with

demineralised water and must therefore be

stored in a frost-free location or emptied

before storage.

English (GB)

7

4. Preparation

Fig. 2 Handling of the motor

4.1 Checking the motor liquid

The submersible motors are factory-filled with a

special FDA-approved, non-toxic liquid which is

frost-proof down to -20 °C.

Refilling of liquid is carried out as described below.

4.1.1 Grundfos MS 402 and MS 4000 submersible

motors

The filling hole for motor liquid is placed in the

following positions:

MS 402: in the bottom of the motor.

MS 4000: in the top of the motor.

1. Position the submersible motor as shown in fig.

3. The filling screw must be at the highest point of

the motor.

2. Remove the screw from the filling hole.

3. Inject liquid into the motor with the filling syringe

(fig. 3) until the liquid runs back out of the filling

hole.

4. Replace the screw in the filling hole and tighten

securely before changing the position of the

motor.

Torques:

MS 402: 2.0 Nm.

MS 4000: 3.0 Nm.

The submersible motor is now ready for installation.

Fig. 3 Motor position during filling - MS 4000

and MS 402

4.1.2 Grundfos MS 6000 submersible motors

• If the motor is delivered from stock, the liquid

level must be checked before the motor is

installed. See fig. 4.

• In the case of service, the liquid level must be

checked. See fig. 4.

Filling procedure:

The filling hole for motor liquid is placed at the top of

the motor.

1. Position the submersible motor as shown in fig.

4. The filling screw must be at the highest point of

the motor.

2. Remove the screw from the filling hole.

3. Inject liquid into the motor with the filling syringe

(fig. 4) until the liquid runs back out of the filling

hole.

4. Replace the screw in the filling hole and tighten

securely before changing the position of the

motor.

Torque: 3.0 Nm.

The submersible motor is now ready for installation.

Fig. 4 Motor position during filling - MS 6000

Warning

Before starting work on the product, switch

off the power supply. Make sure that the

power supply cannot be accidentally

switched on.

Warning

To avoid personal injury when handling the

motor, use a strap or a lifting eye and a

crane for lifting.

TM05 9648 4213

Note

The level of the liquid in the motor must be

checked and the motor must be refilled, if

required. Use tap water.

Caution

If frost protection is required, a special

Grundfos liquid must be used to refill the

motor. Otherwise, tap water may be used

for refilling.

TM03 8128 0507TM03 8129 0507

MS 4000 MS 402

45°

English (GB)

8

4.1.3 Grundfos MMS6, MMS 8000, MMS 10000 and

MMS 12000 submersible motors

Filling procedure:

Place the motor at a 45 ° angle with the top of the

motor upwards. See fig. 5.

1. Unscrew the plug (A) and place a funnel in the

hole.

2. Pour tap water into the motor until the motor

liquid inside the motor starts running out at the

plug (A).

3. Remove the funnel and refit the plug (A).

The submersible motor is now ready for assembly

with the pump and ready for installation.

Fig. 5 Motor position during filling - MMS

4.2 Positional requirements

The motor can be installed either vertically or

horizontally.

4.2.1 Motors suitable for horizontal installation

Caution

Do not use motor liquid that contains oil.

Caution

Before fitting the motor to a pump after a

long period of storage, lubricate the shaft

seal by adding a few drops of water and

turning the shaft.

TM03 2065 3605

45°

A

Motor type

Output power

50 Hz

Output power

60 Hz

[kW] [kW]

MS All sizes All sizes

MMS6 5.5 - 37 5.5 - 37

MMS 8000 22-92 22-92

MMS 10000 75-170 75-170

MMS 12000 147-190 -

Caution

During operation, the motor must always

be completely submerged in the liquid.

Please consult the pump manufacturer's

NPSH data.

Warning

If the motor is used in hot liquids (40-60

°C), make sure that no one can come into

contact with the motor and the installation,

e.g. by installing a guard.

English (GB)

9

4.3 Liquid temperatures/cooling

The maximum liquid temperature and the minimum

flow velocity past the motor appear from the

following table.

Grundfos recommends installing the motor above the

well screen in order to achieve proper motor cooling

via liquid passing the motor.

If there is a risk of sediment build-up, such as sand,

around the motor, a flow sleeve should be used in

order to ensure proper cooling of the motor.

* At an ambient pressure of minimum 1 bar (0.1 MPa).

** At an ambient pressure of minimum 2 bar (0.2 MPa).

Note

If the stated flow velocity cannot be

achieved in the borehole, a flow sleeve

must be installed.

Motor

Installation

Flow past the

motor

[m/s]

Vertical Horizontal

MS 402

MS 4000 (T40)

MS 6000 (T40)

0.15

40 °C

(105 °F)

40 °C

(105 °F)

MS 4000I (T60)*

MS 6000 (T60)*

1.00

60 °C

(140 °F)

Flow sleeve recommended

60 °C

(140 °F)

Flow sleeve recommended

MS 6000 (T60)** 0.15

60 °C

(140 °F)

Flow sleeve recommended

60 °C

(140 °F)

Flow sleeve recommended

MMS6

PVC

windings

0.15

25 °C

(86 °F)

25 °C

(86 °F)

0.50

30 °C

(95 °F)

30 °C

(95 °F)

PE/PA

windings

0.15

45 °C

(113 °F)

45 °C

(113 °F)

0.50

50 °C

(122 °F)

50 °C

(122 °F)

MMS 8000

to 12000

PVC

windings

0.15

25 °C

(77 °F)

25 °C

(77 °F)

0.50

30 °C

(86 °F)

30 °C

(86 °F)

PE/PA

windings

0.15

40 °C

(104 °F)

40 °C

(104 °F)

0.50

45 °C

(113 °F)

45 °C

(113 °F)

Note

For 37 kW MMS6 (only PVC windings),

110 kW MMS 8000 and 170 kW MMS

10000, the maximum liquid temperature is

5 °C lower than the values stated in the

above table. For 190 kW MMS 10000, 220-

250 kW MMS 12000/50 Hz and MMS

12000/60 Hz, the temperature is 10 °C

lower.

English (GB)

10

5. Electrical connection

5.1 General

The electrical connection must be carried out by an

authorised electrician in accordance with local

regulations.

The supply voltage, rated maximum current and cos

φ appear from the separate nameplate that must be

fitted close to the installation site.

The required voltage quality for Grundfos MS and

MMS submersible motors, measured at the motor

terminals, is - 10 %/+ 6 % of the nominal voltage

during continuous operation (including variation in

the mains voltage and losses in cables).

Furthermore, check that there is voltage symmetry in

the power supply lines, i.e. same difference of

voltage between the individual phases. See also

section 10. Checking the motor and cable, item 2.

If MS motors with a built-in temperature transmitter

(Tempcon) are not installed together with an MP 204

motor protection unit, they must be connected to a

0.47 μF capacitor approved for phase-phase

operation (IEC 384-14) to meet the EC EMC

directive (2004/108/EC). The capacitor must be

connected to the two phases to which the

temperature transmitter is connected. See fig. 6.

Fig. 6 Connection of capacitor

The motors are wound for direct-on-line starting or

star-delta starting, and the starting current is

between four and six times the rated current of the

motor.

The run-up time of the motor is only about 0.1

second. Direct-on-line starting is therefore normally

approved by the power supply company.

5.1.1 Frequency converter operation

Three-phase MS motors can be connected to a

frequency converter.

MMS motors with PE/PA can be connected to a

frequency converter.

Warning

Before starting work on the product, switch

off the power supply. Make sure that the

power supply cannot be accidentally

switched on.

Warning

The motor must be earthed.

The motor must be connected to an

external mains switch with a minimum

contact gap of 3 mm in all poles.

TM00 7100 0696

Caution

If an MS motor with temperature

transmitter is connected to a frequency

converter, a fuse incorporated in the

transmitter will melt and the transmitter will

be inactive. The transmitter cannot be

reactivated. This means that the motor will

operate like a motor without a temperature

transmitter.

0.47 μF

1 = L1: Brown

2 = L2: Black

3 = L3: Grey

4 = PE: Yellow and green

English (GB)

11

If a temperature transmitter is required, a Pt100

sensor for fitting to the submersible motor can be

ordered from Grundfos.

To avoid damage to the pump part, make sure that

the motor stops when the pump flow falls below 0.1 x

rated flow.

Depending on the type, the frequency converter may

cause increased acoustic noise from the motor.

Furthermore, it may expose the motor to detrimental

voltage peaks.

This can be avoided by installing a correctly

dimensioned sinus filter between the frequency

converter and the motor.

Grundfos recommends installing a sinus filter when a

frequency converter is used.

Voltage peaks for Grundfos submersible motors

should be limited in accordance with the table below.

Permissible frequency ranges: 30-50 Hz and 30-60

Hz.

Ramp times: Maximum 3 seconds for start and stop.

5.2 Motor protection

5.2.1 Single-phase motors

Single-phase MS 402 submersible motors

incorporate a thermal switch and require no

additional motor protection. As a exception, the 1.1

kW (1.5 hp) MS 402 requires external current

protection.

Single-phase MS 4000 / MS 6000 submersible

motors must be protected. A protective device can

either be incorporated in a control box or be

separate.

5.2.2 Three-phase motors

MS motors are available with or without a built-in

temperature transmitter.

Motors with a built-in and operational temperature

transmitter must be protected by:

• a motor-protective circuit breaker with thermal

relay or

• an MP 204 motor protection unit and

contactor(s).

Motors with or without a non-operational temperature

transmitter must be protected by:

• a motor-protective circuit breaker with thermal

relay or

• an MP 204 motor protection unit and

contactor(s).

MMS motors have no built-in temperature

transmitter. A Pt100 sensor is available as an

accessory.

Motors with a Pt100 sensor must be protected by the

following:

• a motor-protective circuit breaker with thermal

relay or

• an MP 204 motor protection unit and

contactor(s).

Motors without a Pt100 sensor must be protected by

the following:

• a motor-protective circuit breaker with thermal

relay with max. trip class 10 according to

IEC 60947-4-1 or

• an MP 204 motor protection unit and

contactor(s).

Caution

During frequency converter operation, it is

not advisable to run the motor at a

frequency higher than the rated frequency

(50 or 60 Hz). In connection with pump

operation, it is important never to reduce

the frequency (and consequently the

speed) to such a level that the necessary

flow of cooling liquid past the motor is no

longer ensured.

Motor type

Max. Upeak

voltage

Max. dU/dt

MS 402

650 V

phase-phase

2000 V/μs

MS 4000

850 V

phase-phase

2000 V/μs

MS 6000

850 V

phase-phase

2000 V/μs

MMS6

850 V

phase-ground

500 V/μs

MMS 8000

850 V

phase-ground

500 V/μs

MMS 10000

850 V

phase-ground

500 V/μs

MMS 12000

850 V

phase-ground

500 V/μs

Note

To enable monitoring of the motor

temperature when running at frequency

converter operation, Grundfos

recommends installing a Pt100 sensor

together with a PR 5714 relay.

Warning

When the motor has been thermally

switched off, the motor terminals are still

live. When the motor has cooled

sufficiently, it will restart automatically.

English (GB)

12

5.2.3 Required settings of the motor-protective

circuit breaker

For motors with an MP 204 motor protection unit,

Grundfos recommends using a special trip curve with

P-characteristics at a setting of Un times 5 for 1

second.

For cold motors, the tripping time for the motor-

protective circuit breaker must be less than 10

seconds at five times the rated maximum current of

the motor.

For all Grundfos submersible MMS motors, the

maximum start and stop ramp time is 3 seconds

(minimum 30 Hz).

In order to ensure optimum protection of the

submersible motor, set the motor-protective circuit

breaker in accordance with the following guidelines:

1. Set the overload to the rated maximum current of

the motor.

2. Start the motor and let it run for half an hour at

normal performance.

3. Slowly grade down the scale indicator until the

motor trip point is reached.

4. Increase the overload setting by 5 %.

The highest permissible setting is the rated

maximum current of the motor.

For motors wound for star-delta starting, set the

motor-protective circuit breaker as above, but the

maximum setting must be rated maximum current x

0.58.

The highest permissible startup time for star-delta

starting or autotransformer starting is 2 seconds.

5.3 Lightning protection

The installation can be fitted with a special

overvoltage protection device to protect the motor

from voltage surges in the power supply lines if

lightning strikes somewhere in the area. See fig. 7.

Fig. 7 Connecting an overvoltage protection

device

The overvoltage protection device will not, however,

protect the motor against a direct stroke of lightning.

Connect the overvoltage protection device to the

installation as close as possible to the motor and

always in accordance with local regulations. Ask

Grundfos for lightning protection devices.

MS 402 submersible motors, however, require no

further lightning protection as they are highly

insulated.

Ask for a special cable termination kit with a built-in

overvoltage protection device for Grundfos 4"

submersible motors (product no. 799911/799912).

5.4 Cable sizing

Make sure that the submersible drop cable can

withstand permanent submersion in the actual liquid

and at the actual temperature.

The cross-section (q) of the cable must meet the

following requirements:

• The submersible drop cable must be sized to the

rated maximum current of the motor.

• The cross-section must be sufficient to make a

voltage drop over the cable acceptable.

Grundfos supplies submersible drop cables for a

wide range of installations. For correct cable sizing,

Grundfos offers a cable sizing tool.

Fig. 8 Cable sizing tool

The sizing tool provides a accurate calculation of the

voltage drop at a given cross-section on the basis of

the following parameters:

• cable length

• operating voltage

• full-load current

• power factor

• ambient temperature.

Caution

If this requirement is not met, the motor

warranty will be invalidated.

TM00 1357 3605

825045 825017

L1

L2

PE

L3

L

PE

N

Three-phase

Single-phase

Caution

Submersible motor cables are

dimensioned for submersion in the liquid,

and will not necessarily have sufficient

cross-section to be in air.

TM05 8770 2613

English (GB)

13

The voltage drop can be calculated both for direct-

on-line and star-delta starting.

In order to minimise operating losses, the cable

cross-section may be increased. This is only cost-

efficient if the borehole provides the necessary

space, and if the operating time of the pump is long.

The cable sizing tool also provides a power loss

calculator that shows the potential savings of an

increased cross-section.

As an alternative to the cable sizing tool, select the

cross-section on the basis of the current values of

the given cables.

The cross-section of the submersible drop cable

must be large enough to meet the voltage quality

requirements specified in section 5.1 General.

Determine the voltage drop for the cross-section of

the submersible drop cable by means of the

diagrams on pages 40 and 41.

Use the following formula:

I: Rated maximum current of the motor.

For star-delta starting, I is equal to the rated

maximum current of the motor x 0.58.

Lx: Length of cable converted to a voltage drop of 1

% of the nominal voltage.

q: Cross-section of submersible drop cable.

Draw a straight line between the actual I-value and

the Lx-value. Where the line intersects the q-axis,

select the cross-section that lies right above the

intersection.

The diagrams are made on the basis of the formulas:

Single-phase submersible motor

Three-phase submersible motor

5.5 Control of single-phase MS 402

5.6 Connection of single-phase motors

5.6.1 2-wire motors

MS 402 2-wire motors incorporate motor protection

and a starter device and can therefore be connected

directly to the mains. See fig. 9.

Fig. 9 2-wire motors

Lx =

length of drop cable

permissible voltage drop in %

L =

U × ΔU

I × 2 × 100 ×

L =

U × ΔU

I × 1.73 × 100 ×

L Length of submersible drop cable [m]

U Rated voltage [V]

ΔU Voltage drop [%]

I Rated maximum current of the motor [A]

cos φ 0.9

 Specific resistance: 0.02 [Ωmm

2

/m]

q Cross-section of submersible drop cable

[mm

2

]

sin φ 0.436

Xl Inductive resistance: 0.078 x 10

-3

[Ω/m].

cos



q

---

 sin XI+





cos



q

---

 sin XI+





Warning

Single-phase MS 402 submersible motors

less than 1.1 kW incorporate motor

protection which cuts out the motor in case

of excessive winding temperatures while

the motor is still supplied with voltage.

Allow for this when the motor forms part of

a control system.

TM00 1358 5092

1 Yellow and green

2Blue

3Brown

12 3

English (GB)

14

5.6.2 PSC motors

PSC motors are connected to the mains via a run

capacitor which must be sized for continuous

operation.

Select the correct capacitor size from the table

below:

MS 402 PSC motors less than 1.1 kW incorporate

motor protection and must be connected to the

mains as shown in fig. 10.

Fig. 10 PSC motors

5.6.3 3-wire motors

MS 402 3-wire motors incorporate motor protection

and must be connected to the mains via a Grundfos

SA-SPM 5, 7 or 8 control box without motor

protection.

MS 4000, MS 6000 3-wire motors must be

connected to the mains via a Grundfos SA-SPM 5, 7

or 8 control box incorporating motor protection.

When a conventional motor-protective circuit breaker

is used, the electrical connection must be carried out

as described below.

Fig. 11 CSIR

Fig. 12 CSCR

Motor [kW] Capacitor

0.25 12.5 μF / 400 V / 50 Hz

0.37 16 μF / 400 V / 50 Hz

0.55 20 μF / 400 V / 50 Hz

0.75 30 μF / 400 V / 50 Hz

1.10 40 μF / 400 V / 50 Hz

1.50 50 μF / 400 V / 50 Hz

2.20 75 μF / 400 V / 50 Hz

TM00 1359 5092

1 Yellow and green

2Grey

3Brown

4Black

1234

TM072 4264 1219TM07 4265 1219

M

1

NL

Cs

1234

M

1

NL

Cs

Cr

1234

English (GB)

15

5.6.4 Checking the direction of rotation

When the motor has been connected to the power

supply, determine the correct direction of rotation as

follows:

1. Add a few drops of water to the shaft seal before

starting.

2. Start the motor and check the direction of rotation

by watching the motor shaft. For Grundfos SP

pumps, the direction of rotation must be counter-

clockwise.

3. Compare the result from item 1 with the demand

of the pump.

4. Interchange two of the phase connections if the

direction of rotation is wrong. In the case of

motors wound for star-delta starting, exchange

U1 by V1 and U2 by V2

5.7 Connection of three-phase motors

5.7.1 Motors wound for direct-on-line starting

The connection of Grundfos submersible motors

wound for direct-on-line starting appears from the

table below and fig. 13.

Check the direction of rotation as described in

section 5.6.4 Checking the direction of rotation.

Fig. 13 Motors wound for direct-on-line starting

5.7.2 Motors wound for star-delta starting

The connection of Grundfos submersible motors

wound for star-delta starting appears from the table

below and fig. 14.

Check the direction of rotation as described in

section 5.6.4 Checking the direction of rotation.

Fig. 14 Motors wound for star-delta starting

If star-delta starting is not required, but direct-on-line

starting is, the submersible motors must be

connected as shown in fig. 15.

Fig. 15 Motors wound for direct-on-line starting

Mains

Cable/connection

Grundfos 4" and 6" motors

PE PE (yellow and green)

L1 U (brown)

L2 V (black)

L3 W (grey)

TM03 2099 3705

L1

PE WVU

PE

M

L3L2

3

Connection Grundfos 6" motors

PE Yellow and green

U1 Brown

V1 Black

W1 Grey

W2 Brown

U2 Black

V2 Grey

TM03 2100 3705TM03 2101 3705

L2L1

M

L3PE

W2 U2 V2

PE

U1 W1V1

3

L2L1

M

L3PE

W2 U2 V2

PE

U1 W1V1

3

English (GB)

16

5.7.3 Connection in the case of unidentified cable

marking/connection

If it is unknown where the individual leads are to be

connected to the mains in order to ensure the correct

direction of rotation, proceed as follows:

Motors wound for direct-on-line starting

Connect the motor to the mains as is expected to be

right.

Then check the direction of rotation as described in

section 5.6.4 Checking the direction of rotation.

Motors wound for star-delta starting

Determine the windings of the motor by means of an

ohmmeter, and name the lead sets for the individual

windings accordingly: U1-U2, V1-V2, W1-W2. See

fig. 16.

Fig. 16 Unidentified cable marking/connection -

motors wound for star-delta starting

If star-delta starting is required, connect the leads as

shown in fig. 14.

If direct-on-line starting is required, connect the

leads as shown in fig. 15.

Then check the direction of rotation as described in

section 5.6.4 Checking the direction of rotation.

5.7.4 Soft starter

Grundfos only recommends the use of soft starters

which control the voltage on all three phases and

which are provided with a bypass contact.

Ramp times: Maximum 3 seconds.

For further details, please contact your soft starter

supplier or Grundfos.

5.7.5 Frequency converter

Three-phase MS submersible motors can be

connected to a frequency converter.

Permissible frequency ranges: 30-50 Hz and 30-60

Hz.

Ramp times: Maximum 3 seconds for start and stop.

Depending on the type, the frequency converter may

cause increased acoustic noise from the motor.

Furthermore, it may expose the motor to detrimental

voltage peaks. This can be compensated by

installing an LC filter or even better a sinus filter

between the frequency converter and the motor.

For further details, please contact your frequency

converter supplier or Grundfos.

6. Motor installation

7. Fitting the pump to the motor

1. Use pipe clamps when handling the motor.

2. Place the motor in vertical position at the

borehole. See fig. 17.

Fig. 17 Motor in vertical position

TM00 1367 5092

Note

To enable monitoring of the motor

temperature, Grundfos recommends

installing a Pt100 sensor together with a

PR 5714 relay.

Warning

Before starting work on the product, switch

off the power supply. Make sure that the

power supply cannot be accidentally

switched on.

Warning

When the motor is to be assembled with

the pump at the borehole, make sure to

use suitable pipe clamps.

TM00 5259 2402

English (GB)

17

3. Lift the pump part by means of pipe clamps fitted

to the riser pipe. See fig. 18.

Fig. 18 Lifting the pump into position

4. Place the pump part on top of the motor.

5. Fit and cross-tighten the nuts to the torques

stated below.

7.1 Fitting of submersible drop cable and

motor cable

Before fitting the motor cable to the motor, make

sure that the cable socket is clean and dry.

To ease fitting of the cable, lubricate the rubber parts

of the cable plug with non-conducting silicone paste.

Tighten the screws holding the cable to the torques

stated:

Connect the motor cable to the drop cable by use of

original Grundfos cable termination kits, such as

shrink tube type KM or cable termination kit type M0

to M4.

If necessary, shorten the motor cable to ensure that

it is always covered with pump medium prior to

making the cable jointing as described above.

7.2 Maximum installation pressure

7.3 Lowering the pump

Grundfos recommends checking the borehole by

means of an inside calliper before lowering the pump

to ensure unobstructed passage.

Lower the pump assembly carefully into the

borehole, taking care not to damage the motor cable

and the submersible drop cable.

TM02 5263 2502

Caution

Make sure that the coupling between the

pump and motor engages properly.

Pump/motor bolt diameter

Torque

[Nm]

5/16 UNF 18

1/2 UNF 50

M8 18

M12 70

M16 150

M20 280

MS 402: 3.1 Nm

MS 4000: 3.0 Nm

MS 6000: 4.5 Nm

MMS6: 20 Nm

MMS 8000: 18 Nm

MMS 10000: 18 Nm

MMS 12000: 15 Nm.

MS 402: 150 mWC

MS 4000: 600 mWC

MS 6000: 600 mWC

MMS: 600 mWC.

Caution

Do not lower or lift by means of the motor

cable.

English (GB)

18

7.4 Frequency of starts and stops

8. Maintenance and service

The motors are maintenance-free.

All motors are easy to service.

Service kits and service tools are available from

Grundfos.

The motors can also be serviced at a Grundfos

service centre.

If you want Grundfos to service the motor, you must

contact Grundfos with details about the possible

contamination, etc. before you dispatch the motor.

Otherwise, Grundfos may refuse to accept the motor

for service.

Any costs of returning the motor must be paid by the

customer.

Motor type Number of starts

MS 402

• We recommend minimum 1 per

year.

• Maximum 100 per hour.

• Maximum 300 per day.

MS 4000

• We recommend minimum 1 per

year.

• Maximum 100 per hour.

• Maximum 300 per day.

MS 6000

• We recommend minimum 1 per

year.

• Maximum 30 per hour.

• Maximum 300 per day.

MMS6

PVC

windings

• We recommend minimum 1 per

year.

• Maximum 3 per hour.

• Maximum 40 per day.

PE/PA

windings

• We recommend minimum 1 per

year.

• Maximum 10 per hour.

• Maximum 70 per day.

MMS 8000

PVC

windings

• We recommend minimum 1 per

year.

• Maximum 3 per hour.

• Maximum 30 per day.

PE/PA

windings

• We recommend minimum 1 per

year.

• Maximum 8 per hour.

• Maximum 60 per day.

MMS 10000

PVC

windings

• We recommend minimum 1 per

year.

• Maximum 2 per hour.

• Maximum 20 per day.

PE/PA

windings

• We recommend minimum 1 per

year.

• Maximum 6 per hour.

• Maximum 50 per day.

MMS 12000

PVC

windings

• We recommend minimum 1 per

year.

• Maximum 2 per hour.

• Maximum 15 per day.

PE/PA

windings

• We recommend minimum 1 per

year.

• Maximum 5 per hour.

• Maximum 40 per day.

Warning

If a motor has been used in a liquid which

is injurious to health or toxic, the motor will

be classified as contaminated. Clean the

motor properly before starting service. Be

aware that the motor liquid may also be

contaminated.

English (GB)

19

9. Fault finding

10. Checking the motor and cable

Fault Cause Remedy

1. The motor does

not run.

a) The fuses are blown. Replace the blown fuses. If the new ones

blow too, check the electrical installation

and the submersible drop cable.

b) The ELCB or the voltage-

operated ELCB has tripped.

Cut in the circuit breaker.

c) No power supply. Contact the power supply company.

d) The motor-protective circuit

breaker has tripped.

Reset the motor-protective circuit breaker

(automatically or possibly manually). If it

trips again, check the voltage. If the voltage

is OK, see items e) - h).

e) Motor-protective circuit breaker/

contactor is defective.

Replace the motor-protective circuit

breaker/contactor.

f) Starter device is defective. Repair or replace the starter device.

g) The control circuit has been

interrupted or is defective.

Check the electrical installation.

h) The pump/submersible drop

cable is defective.

Repair or replace the pump/cable.

1. Supply voltage

TM00 1371 5092

Measure the voltage between

the phases by means of a

voltmeter. On single-phase

motors, measure between

phase and neutral or between

two phases, depending on the

type of supply. Connect the

voltmeter to the terminals in

the motor-protective circuit

breaker.

When the motor is loaded, the voltage should be

within the range specified in section 5.1 General.

The motor may burn if there are larger variations in

voltage. Large variations in voltage indicate poor

power supply, and the motor must be stopped until

the defect has been remedied.

English (GB)

20

2. Current

consumption

TM00 1372 5092

Measure the amps of each

phase while the pump is

operating at a constant

discharge head (if possible, at

the capacity where the motor

is most heavily loaded). For

maximum operating current,

see nameplate.

On three-phase motors, the difference between the

current in the phase with the highest consumption

and the current in the phase with the lowest

consumption must not exceed 5 %. If so, or if the

current exceeds the rated current, the following

faults are possible:

• The contacts of the motor-protective circuit

breaker have burnt.

– Replace the contacts or the control box for

single-phase operation.

• Poor connection in leads, possibly in the cable

joint.

– See item 3.

• Too high or too low mains voltage.

– See item 1.

• The motor windings are short-circuited or partly

disjointed.

– See item 3.

• Damaged pump is causing the motor to be

overloaded.

– Pull out the pump assembly for overhaul.

• The resistance value of the motor windings

deviates too much (three-phase operation).

– Move the phases in phase order to a more

uniform load. If this does not help, see item 3.

Items 3 and 4: Measurement is not necessary when the supply voltage and the current consumption are

normal.

3. Winding

resistance

TM00 1373 5092

Disconnect the submersible

drop cable from the motor-

protective circuit breaker.

Measure the winding

resistance between the leads

of the drop cable.

Three-phase motors: The deviation between the

highest and lowest value must not exceed 10 %. If

the deviation is higher, pull out the pump assembly.

Measure motor, motor cable and drop cable

separately, and repair/replace defective parts.

Note: On single-phase, 3-wire motors, the

operating winding will assume the lowest

resistance value.

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Grundfos MS 402 Installation And Operating Instructions Manual

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