Ingersoll-Rand KM500 Informácie o produkte

Product

Information

Manual Chain Hoist

KM Series

(Dwg. MHP3261)

Save These Instructions

R

Form 48489223

Edition 2

December 2013

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional

information contact Ingersoll Rand factory or nearest Distributor.

For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.

Manuals can be downloaded from http://www.ingersollrandproducts.com.

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance

and increased maintenance and will invalidate all warranties.

Original instructions are in English. Other languages are a translation of the original instructions.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1: Product Information Manuals

Publication

Part/Doc

Number

Publication Part/Doc Number

Product Safety Information Manual 48489231 Product Maint. Information Manual 48496350

Product Parts Information Manual 48489249

PRODUCT DESCRIPTION

The KM Series Manual Chain Hoist can be mounted to the suspension shaft of a trolley or a permanent mounting

structure. The hoist is designed to lift and lower loads up to rated capacity with minimal effort. To determine your hoist

configuration refer to the capacity and serial number nameplate for serial and model number information.

Hoists are in conformity with the most recent European Standards, Classification FEM 1 Dm.

2 Form 48489223 Edition 2

SPECIFICATIONS

Model Code Explanation:

Example:

KM 025 V - 10 - 8

Series :

KM

Capacity † : expressed in Metric Tons (1t = 2200 lb)

025 = 550 lb (0.25 t) 300 = 6600 lb (3 t)

050 = 1100 lb (0.5 t) 500 = 11000 lb (5 t)

100 = 2200 lb (1 t) 750 = 16500 lb (7.5 t)

150 = 3300 lb (1.5 t) 1000 = 22000 lb (10 t)

200 = 4400 lb (2 t) 2000 = 44000 lb (20 t)

Options:

V = Overload Clutch

R = Spark Resistant

Lift:

10 = 3 m (10 ft)

15 = 4.5 m (15 ft)

20 = 6 m (20 ft)

Hand Chain Drop:

8 = 2.4 m (8 ft)

13 = 4 m (13 ft)

18 = 5.5 m (18 ft)

Form 48489223 Edition 2 3

Table 2: General Specifications

Models

Rated Capacity

Load

Chain

Hand

Chain

Load Chain

Weight

(per foot)

Pull to Lift

No. of

Chain

Falls

Weight without

Chain

kg lb

mm X

mm

mm X

mm

kg lb kg lb kg lb

KM025 250 550 4.0 X 12.0

3.0 X

15.0

0.11 0.25 19.0 41.8 1 2.79 6.15

KM050 500 1100 5.0 X 15.0

4.8 X

22.0

0.46 1.01 23.2 51.3 1 6.25 13.78

KM100 1000 2200 6.3 X 19.0

5.0 X

25.0

0.55 1.21 29.0 63.8 1 7.00 15.43

KM150 1500 3300 7.1 X 21.0

5.0 X

25.0

0.64 1.41 35.0 77.1 1 9.25 20.39

KM200 2000 4400 8.0 X 24.0

5.0 X

25.0

0.70 1.55 36.0 79.4 1 13.1 28.88

KM300 3000 6600

10.0 X

28.0

5.0 X

25.0

0.70 1.55 37.5 82.7 1 19.8 43.65

KM500 5000 11000 9.0 X 27.0

5.0 X

25.0

1.34 2.96 34.0 74.9 2 27.8 61.29

KM750 7500 16500 9.0 X 27.0

5.0 X

25.0

1.89 4.17 35.0 77.1 3 41.4 91.27

KM1000 10000 22000 9.0 X 27.0

5.0 X

25.0

2.41 5.31 36.0 79.4 4 55.4 122.14

KM2000 20000 44000 9.0 X 27.0

5.0 X

25.0

4.82 10.62 36.0 79.4 8 125.6 276.90

TRANSPORT AND STORAGE

CAUTION

• Transport may only be done by qualified personnel. No liability for any damage resulting from improper

transport or improper storage.

Transporting the Hoist

Ingersoll Rand lifting devices are inspected and adequately packed before delivery.

1. Do not throw or drop this product.

2. Use adequate means of transport. Transport and means of transport must be suitable for local conditions.

NOTICE

• Should a safety device for transport exist, please remove it before commissioning.

4

Form 48489223 Edition 2

Storing the Hoist

1. Always store the hoist in a no load condition.

2. Wipe off all dirt and water.

3. Oil the chain, hook pins and hook latch pins.

4. Place in a dry location.

5. Before returning hoist to service, follow instructions for ‘Hoists Not In Regular Use‘. Refer to the “INSPECTION”

section on page 7.

INSTALLATION

Environment Conditions: KM hoists are designed to operate in ambient temperatures between 0°F (-18°C) and 130°F

(54°C).

Prior to installing hoist, carefully inspect it for possible shipping damage. The assembly and installation depends on

the local environment. The hoist must be suspended in a way that it can position itself freely.

Hoists are supplied fully lubricated from the factory. Lubrication of the load chain is recommended before initial hoist

operation.

The hoist shall be installed in locations that will allow movement of the operator to stay clear of the load, and the

locations where the length of the load chain will allow the load hook to rest on the floor or the lowest level on which

the load rests.

WARNING

• A falling load can cause injury or death. Before installing refer to Product Safety Information Manual for

all sections of installation.

• Depending on the model selected, the hoist may weigh more than 90 lbs. (41 kg). If parts of the hoist are

dropped, they can cause injury, death or property damage. Adequately support the hoist during

installation

CAUTION

• Owners and users are advised to examine specific, local or other regulations, including American Society

of Mechanical Engineers (ASME) and/or OSHA Regulations which may apply to a particular type of use of

this product before installing or putting product to use.

The supporting structures and load-attaching devices used in conjunction with this hoist must provide adequate

support to handle all hoist operations plus the weight of the hoist and attached equipment. This is the customer’s

responsibility. If in doubt, consult a registered structural engineer.

The KM Series manual chain hoist must be used in a vertical position to provide a straight line pull from top hook to

bottom hook. The hoist must be positioned so that it does not contact the support members when in use. When

operating in limited areas suitable lifting attachments or slings must be used to prevent the hoist body and hand chain

from being obstructed.

Initial Operating Checks

CAUTION

• Ensure the hoist top and bottom hooks are properly rigged and the hook latches are engaged, prior to

use.

Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times. Verify the

brake operation by lowering the same load to check load does not slip when lowering stops.

Form 48489223 Edition 2

5

NOTICE

• Each time a load is lifted, the operation of the load brake should be checked by raising the load slightly

and stopping to ensure the brake will hold the load before proceeding to lift the load.

Familiarize operators and people responsible for hoist installation and service with ASME B30.16 specifications prior

to placing the unit into service. All the requirements of this specification, including testing should be met before

approving the hoist for operation.

OPERATION

It is recommended that the user and owner check all appropriate and applicable regulations before placing this product

into use. Refer to Product Safety Information Manual.

The hoist operator must be carefully instructed in his or her duties and must understand the operation of the hoist,

including a study of the manufacturer's literature. The operator must thoroughly understand proper methods of

hitching loads and should have a good attitude regarding safety. It is the operator's responsibility to refuse to operate

the hoist under unsafe conditions.

WARNING

• Hoist is not designed or suitable for lifting, lowering or moving persons.

• Never lift loads over people.

Hoist Operation

When facing hand chain side of hoist:

1. Pull down on the right hand chain (clockwise) to raise load.

2. Pull down on the left hand chain (counterclockwise) to lower load.

Make sure the hoist has an adequate length of load chain to raise or lower the load in a safe manner. Do not attempt

to lower the hoist beyond its limit.

On 20 ton KM Series hoists, use two operators, one on each of the two hand chains. To keep the load chain centered

in the block assemblies, operate the hoist units simultaneously and at the same speed. An equal amount of unloaded

chain must be maintained under each hoist body.

WARNING

• Do not allow load chain, on 20 ton KM Series hoists, to accumulate on one side (under one hoist body).

Excessive loading to load chain anchor may occur resulting in a falling load which can cause severe injury,

death or property damage.

NOTICE

• The clicking sound of the pawl on the ratchet gear is normal when a load is being raised.

Overload Clutch

Some hoists are equipped with a slip clutch. When trying to lift a load that exceeds capacity of hoist the hand chain

will rotate in the hoist body but the load will not be lifted.

6

Form 48489223 Edition 2

The overload clutch was set to slip at a nominal setting of 150% of rated load with a range of ±20%.

INSPECTION

Inspection information is based in part on American Standards of Mechanical Engineers Safety Codes B30.16.

WARNING

• All new or repaired equipment should be inspected and tested by Ingersoll Rand trained technicians to

ensure safe operation at rated specifications before placing equipment in service.

• Never use a hoist that inspection indicates is damaged.

Frequent and periodic inspections should be performed on equipment in regular service. Frequent inspections are

visual examinations performed by operators or Ingersoll Rand trained inspectors and include observations made

during routine equipment operation. Periodic inspections are thorough inspections conducted by Ingersoll Rand

trained technicians.

ASME B30.16 states inspection intervals depend upon the nature of the critical components of the equipment and the

severity of usage. Refer to ‘Inspection Classifications’ chart and ‘Maintenance Intervals’ chart in Product Maintenance

Information Manual for recommended maintenance intervals. Careful inspection on a regular basis will reveal

potentially dangerous conditions while still in the early stages, allowing corrective action to be taken before the

condition becomes dangerous.

Deficiencies revealed through inspection, or noted during operation, must be reported to designated personnel

trained in safety, operation and maintenance of this hoist. A determination as to whether a condition constitutes a

safety hazard must be decided, and the correction of noted safety hazards accomplished and documented by written

report before placing the hoist in service.

Frequent Inspection

On hoists in continuous service, frequent inspection should be made at the beginning of each shift. In addition, visual

inspections should be conducted during regular service for any damage or evidence of malfunction.

1.

Operations. Check for visual signs or abnormal noises which could indicate a potential problem. Do not operate

a hoist unless the chain feeds through the hoist and hook block smoothly. Listen for “clicking”, binding or

malfunctioning. The clicking sound of the pawl on the ratchet gear is normal when a load is being raised. If chain

binds, jumps, or is excessively noisy, clean and lubricate the chain. If problem persists, replace the chain. Do not

operate the hoist until all problems have been corrected. Check that hand chain moves freely and without binding

or excessive drag. Hook should stop moving when hand chain stops moving

2.

Hooks. Check for wear or damage, increased throat width, bent shank or twisting of the hook. Replace if hook

latch snaps past tip of hook. Check hooks swivel freely. Replace hooks which exceed the throat opening. Refer

to Dwg. MHP3272 on page 12, A. Throat Width. B. Distance between two indicator points. Replace hooks which

exceed a 10° twist. Refer to Dwg. MHP0111 on page 10, A. Twisted DO NOT USE; B. Normal Can Be Used. If hook

latch snaps past tip of hook, the hook is sprung and must be replaced. Refer to the latest edition of ASME B30.10

‘HOOKS‘ for additional information. Check hook support bearings for lubrication or damage. Ensure that they

swivel easily and smoothly. Refer to Product Maintenance Information Manual.

3.

Hook Latches. Check operation of the hook latches. Replace if necessary.

4.

Chain. Examine each of the links for bending, cracks in weld areas or shoulders, traverse nicks and gouges, weld

splatter, corrosion pits, striation (minute parallel lines) and chain wear, including bearing surfaces between chain

links (Refer to Dwg. MHP0102 on page 10). Replace a chain that fails any of the inspections. Check chain

lubrication and lubricate if necessary. Refer to “Load Chain” in section “LUBRICATION” on page 9.

CAUTION

• The full extent of chain wear cannot be determined by visual inspection. At any indication of chain wear

inspect chain and load sheave in accordance with instructions in “Periodic Inspection.”

• A worn load chain may cause damage to the load sheave. Inspect the load sheave and replace if damaged

or worn.

Form 48489223 Edition 2

7

5.

Load Chain Reeving. Ensure welds on standing links are away from the chain wheel. Reinstall chain if necessary.

Make sure chain is not capsized, twisted or kinked. Adjust as required. Refer to Dwg. MHP0043 on page 11, A.

Make certain bottom block has NOT been flipped through the chain falls.

6.

Labels and Tags. Check for presence and legibility of labels. Replace if damaged or missing.

Table 3: Hook Throat Normal and Discarded Width

Capacity

Normal B Discard B Normal A* Discard A*

inch mm inch mm inch mm inch mm

0.25 ton 1.40 35.5 1.50 38 - - - -

0.5 ton 1.38 35 1.46 37 - - - -

1 ton 1.77 45 1.89 48 - - - -

2 ton 1.85 47 1.97 50 - - - -

3 ton 2.08 52 2.17 55 - - - -

5 ton 2.44 62 2.60 66 - - - -

7.5 ton 3.11 79 3.23 82 2.52 64 2.68 68

10 ton - - - - 2.52 64 2.68 68

20 ton - - - - 3.23 82 3.43 87

* Dimensions are with no latch installed.

Table 4: Frequent Inspection Interval

Item

Conditions

Normal Heavy Severe

All functional operating

mechanisms for

maladjustment and unusual

sounds.

Monthly Weekly Daily

Hoist Braking System for

proper operation.

Monthly Weekly Daily

Hooks, per guidance given

in manual.

Monthly Weekly Daily

Hook Latch for proper

function.

Monthly Weekly Daily

Load Chain, per guidance

given in manual

Monthly Weekly Daily

Load Chain reeving for

compliance to

manufacturers

recommendations.

Monthly Weekly Daily

Load Chain Reports

Records should be maintained documenting condition of load chain removed from service as part of a long-range

chain inspection program. Accurate records will establish a relationship between visual observations noted during

‘Frequent Inspections‘ and actual condition of load chain as determined by ‘Periodic Inspections‘. Refer to Product

Maintenance Information Manual for chain specifications.

8

Form 48489223 Edition 2

Hoists Not in Regular Use

1. Equipment which has been idle for a period of one month or more, but less than six months, shall be given an

inspection conforming to the requirements of “Frequent Inspection” section on page 7 before being placed in

service.

2. Equipment which has been idle for a period of over six months shall be given a complete inspection conforming

with requirements of ‘Periodic Inspection‘ before being placed in service. Refer to Product Maintenance

Information Manual.

3. Standby equipment shall be inspected at least semiannually in accordance with requirements of ‘Frequent

Inspection‘.

LUBRICATION

To ensure continued satisfactory operation of the hoist, all points requiring lubrication must be serviced with correct

lubricant at the proper time interval as indicated for each assembly. Lubrication intervals recommended in the

Maintenance manual are based on intermittent service run time and if the hoist is operated more frequently a more

frequent lubrication schedule will be required. Also, lubricant types and change intervals are based on operation in

an environment relatively free of dust, moisture, and corrosive fumes. Use only those lubricants recommended. Other

lubricants may affect performance of hoist. Failure to observe this precaution may result in damage to the hoist and

it's associated components.

Thread lubricant or an antiseize compound use is recommended for threaded shafts, capscrews and nuts. Unless

otherwise stated, remove old lubricant, clean the part with an acid free solvent and apply a new coating of lubricant

to the part before assembly.

General Lubrication

Correct lubrication is one of the most important factors in maintaining efficient product operation

Recommended Lubricants

Gears (31 and 32)

1. Remove nuts (36) and gear cover (35).

2. Remove old grease and replace with new.

Table 5: Recommended Lubricants for Gears (31 and 32)

Temperature Grade Type

-20° to 50° F (-29° to 10° C) EP 1 multipurpose lithium based grease

30° to 120° F (-1° to 49° C) EP 2 multipurpose lithium based grease

Load Chain

WARNING

• Failure to maintain clean and well lubricated load chain may result in chain failure causing injury, death

or substantial property damage.

1. Lubricate each link of the load chain weekly, or more frequently, depending on severity of service. Apply new

lubricant over existing layer.

2. In severe applications or corrosive environments, lubricate more frequently than normal.

3. Lubricate hook and hook latch pivot points with the same lubricant used on the load chain.

4. To remove rust or abrasive dust build-up, clean chain with acid free solvent. After cleaning, lubricate the chain.

5.

Use Ingersoll Rand LUBRI-LINK-GREEN® or an ISO VG220 to 320 (SAE 50W to 90 EP) oil

Form 48489223 Edition 2

9

PRODUCT INFORMATION GRAPHICS

(Dwg. MHP0111)

(Dwg. MHP0102)

10

Form 48489223 Edition 2

Gauge Length over ‘N’ links with

light load suspended from hook

A

(Dwg. MHP0455)

Make certain

bottom block

has NOT been

flipped through

the chain falls

A

(Dwg. MHP0043)

Form 48489223 Edition 2 11

Throat Width

Distance between

two indicator points

A

B

(Dwg. MHP3272)

12 Form 48489223 Edition 2

DECLARATION OF CONFORMITY

(BG) ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ (CS) PROHLÁŠENÍ O SHODĚ (DA)

OVERENSSTEMMELSESERKLÆRING (DE) KONFORMITÄTSERKLÄRUNG (EL) ∆ΗΛΩΣΗ

ΑΝΑΓΝΩΡΙΣΗΣ (ES) DECLARACIÓN DE CONFORMIDAD (ET) VASTAVUS-DEKLARATSIOON (FI)

VAKUUTUS NORMIEN TÄYTTÄMISESTÄ

Ingersoll Rand

529, Avenue Roger Salengro, 59450 Sin Le Noble,

France

Declare under our sole responsibility that the product: Manual Chain Hoists

(BG) Декларира на своя отговорност, че продуктът: Пневматични лебедки (CS) Prohlašujeme na svou

zodpovědnost, že produkt: Pneumatický kladkostroj (DA) Erklærer som eneansvarlig, at

nedenstående produkt: Pneumatisk lift (DE) Erklären hiermit, gemäß unserer alleinigen Verantwortung, daß die

Geräte: Druckluft-Kettenzugn (EL) Δηλώνουμε ότι με δική μας ευθύνη το προϊόν:

Πνευματικός ανυψωτήρας (ES) Declaramos que, bajo nuestra responsabilidad exclusiva, el producto:

Polipasto neumático (ET) Deklareerime oma ainuvastutusel, et toode: Suruõhumootoriga vintsid (FI) Vakuutamme

ja kannamme yksin täyden vastuun siitä, että tuote: Paineilmanostin

Model: KM Series Manual Chain Hoist

(BG) Модел:/ Обхват на серийни номера: (CS) Model: / Rozsah výrobních čísel: (DA) Model: /

Serienummerområde: (DE) Modell: / Seriennummernbereich: (EL) Μοντέλο: / Κλίμακα σειριακών

αριθμών: (ES) Modelo: / Números de serie: (ET) Mudel:/ Seerianumbrite vahemik: (FI) Malli: /

Sarjanumeroalue:

To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)

(BG) За който се отнася тази декларация, съответства на разпоредбите на Директива(и): (CS) Ke kterým

se toto prohlášení vztahuje, odpovídají ustanovením směrnic: (DA) som denne erklæring

vedrører, overholder bestemmelserne i følgende direktiv(er): (DE) auf das sich diese Erklärung bezieht, der

folgenden Richtlinie entspricht: (EL) στο οποίο αναφέρεται αυτή η δήλωση, πληροί τις

διατάξεις της Οδηγίας: (ES) a los que se refiere la presente declaración, cumplen con todo lo establecido

en las directivas: (ET) Mida käesolev deklaratsioon puudutab, on vastavuses järgmis(t)e direktiivi(de) sätetega:

(FI) johon tämä vakuutus viittaa, täyttää direktiiveissä:

By using the following Principle Standards: EN 13157

(BG) При използването на следните основни стандарти: (CS) Použitím následujících zákonných

norem: (DA) ved at være i overensstemmelse med følgende hovedstandard(er): (DE) Unter Anlehnung an die

folgenden Grundnormen entsprechen: (EL) Χρησιμοποιώντας ια παρακάτω κύρια πρότυπα:

(ES) conforme a los siguientes estándares: (ET) Järgmiste põhistandardite kasutamise korral: (FI) esitetyt

vaatimukset seuraavia perusnormeja käytettäessä:

Date: May, 2012

(BG) Дата: Май, 2012 (CS) Datum: Květen, 2012 (DA) Dato: Maj, 2012 (DE) Datum: Mai,2012 (EL)

Ηµεροµηνία: Μάιος, 2012 (ES) Fecha: Mayo, 2012 (ET) Kuupäev: Mai, 2012 (FI) Päiväys: Toukokuu, 2012

Approved By:

(BG) Одобрено от: (CS) Schválil: (DA) Godkendt af: (DE) Genehmigt von: (EL) Eγκρίθηκε από:

(ES) Aprobado por: (ET) Kinnitatud: (FI) Hyväksytty:

Jean-Luc Faillon - Douai, France

Engineering Product Manager

Form 48489223 Edition 2 13

DECLARATION OF CONFORMITY

(FR) Objet de ce certificat, est conforme aux prescriptions des Directives: (HU) MEGFELELŐSÉGI

NYILATKOZAT (IT) DICHIARAZIONE DI CONFORMITÀ (LT) ATBILSTĪBAS

DEKLARĀCIJA (LV) ATITIKTIES DEKLARACIJA (NL) SCHRIFTELIJKE VERKLARING VAN

CONFORMITEIT

Ingersoll Rand

529, Avenue Roger Salengro, 59450 Sin Le Noble,

France

Declare under our sole responsibility that the product: Manual Chain Hoists

(FR) Déclarons sous notre seule responsabilité que le produit: Palans pneumatiques (HU) Kizárólagos

felelősségünk tudatában kijelentjük, hogy a termék: Pneumatikus emelő (IT)

Dichiariamo sotto la nostra unica responsabilità che il prodotto: Paranco pneumatico (LT) Prisiimdami visà

atsakomybæ pareiðkiame, kad gaminys: Pneimatiskās vinčas (LV) Deklarejam tikai

uz musu atbildibu, ka šis ražojums: Pneumatiniai suktuvai (NL) Verklaren, onder onze

uitsluitende aansprakelijkheid, dat het produkt: Pneumatische takel

Model: KM Series Manual Chain Hoist

(FR) Modèle: / Gamme de numéros de série: (HU) Modell: / Gyártási szám-tartomány: (IT)

Modello: / Gamma delle matricole: (LT) Modelis: / Serijos numeriø eilë: (LV) Modelis: / Sçrijas

numuru diapazons: (NL) Model: / Serienummer:

To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)

(FR) Objet de ce certificat, est conforme aux prescriptions des Directives: (HU) Amelyekre ezen

nyilatkozat vonatkozik, megfelelnek a következő irányelvek előírásainak: (IT) a cui si

riferisce la presente dichiarazione è conforme alle normative delle direttive: (LT) Uz kuru šī deklarācija

attiecas, atbilst direktīvas(u) nosacījumiem: (LV) Kuriems taikoma ši deklaracija,

atitinka šios direktyvos (-ų) nuostatas: (NL) waarop deze verklaring betrekking heeft overeenkomt

met de bepalingen van directieven:

By using the following Principle Standards: EN 13157

(FR) En observant les normes de principe suivantes: (HU) A következő elvi szabványok alkalmazása

mellett: (IT) Seguendo i principi standard indicati di seguito: (LT) Izmantojot šādus galvenos

standartus: (LV) Remiantis šiais pagrindiniais standartais: (NL) overeenkomstig de volgende

hoofdstandaards:

Date: May, 2012

(FR) Date: Mai, 2012 (HU) Dátum: 2012 május (IT) Data: Maggio, 2012 (LT) Datums: Maijs 2012

(LV) Datums: Gegužė 2012 (NL) Datum: Mei, 2012

Approved By:

(FR) Approuvé par: (HU) Jóváhagyta: (IT) Approvato da: (LT) Apstiprināja: (LV)

Patvirtinta: (NL) Goedgekeurd door:

Jean-Luc Faillon - Douai, France

Engineering Product Manager

14 Form 48489223 Edition 2

DECLARATION OF CONFORMITY

(PL) DEKLARACJA ZGODNOŚCI (PT) DECLARAÇÃO DE CONFORMIDADE (RO)

DECLARAŢIE DE CONFORMITATE (SK) PREHLÁSENIE O ZHODE (SL)

IZJAVA O SKLADNOSTI (SV) FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

Ingersoll Rand

529, Avenue Roger Salengro, 59450 Sin Le Noble,

France

Declare under our sole responsibility that the product: Manual Chain Hoists

(PL) Przyjmując pełną odpowiedzialność, oświadczamy, że produkt: Wciągnik

pneumatyczny (PT) Declaramos sob a nossa exclusiva responsabilidade que o produto: Guinchos

Pneumáticos (RO) Declarăm pe propria răspundere că produsul: troliu pneumatic

(SK) Záväzne prehlasujeme, že výrobok: pneumatický kladkostroj (SL) Pod polno

odgovornostjo izjavljamo, da je izdelek: Pnevmatsko dvigalo (SV) Intygar enligt vårt ansvar

att produkten: Tryckluftsdrivna lyftdon

Model: KM Series Manual Chain Hoist

(PL) Model: / Zakres numerów serii: (PT) Modelo: / Gama de Nos de Série: (RO) Model: /

Seria: (SK) Model: / Rozsah výrobných čísiel: (SL) Model: / Območje serijskih

številk: (SV) Modell: / Serienummer, mellan:

To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery)

(PL) Którego dotyczy niniejsza deklaracja, jest zgodny z wymogami dyrektyw: (PT)

Ao qual se refere a presente declaração, está de acordo com as provisões da(s) Directiva(s): (RO) la care

această declaraţie face referire, este în conformitate cu prevederile Directivei/

Directivelor: (SK) Na ktorý sa toto prehlásenie vzt’ahuje, je v súlade s

ustanoveniami Smernice (Smerníc): (SL) Na katerega se ta izjava o skladnosti

nanaša, v skladu z določili smernic. : (SV) Som detta intyg avser, överensstämmer med följande

direktiv:

By using the following Principle Standards: EN 13157

(PL) Spełniając wymogi nastźpujących głównych norm: (PT) observando as seguintes Normas

Principais: (RO) prin folosirea următoarelor standarde europene: (SK) Pri dodržaní

nasledovných noriem: (SL) Uporabljeni osnovni standardi: (SV) Genom att använda följande

principstandard:

Date: May, 2012

(PL) Data: Maj 2012 (PT) Data: Maio, 2012 (RO) Data: mai, 2012 (SK) Dátum: Máj 2012

(SL) Datum: Maj 2012. (SV) Datum: Maj, 2012

Approved By:

(PL) Zatwierdzone przez: (PT) Aprovado por: (RO) Aprobată de: (SK) Schválil: (SL)

Odobril: (SV) Godkänt av:

Jean-Luc Faillon - Douai, France

Engineering Product Manager

Form 48489223 Edition 2 15

Допускайте само обучени техници от Ingersoll Rand да извършват техническо обслужване на

този продукт. За допълнителна информация се обърнете към фабриката на Ingersoll Rand или

най-близкия дистрибутор.

За допълнителна поддържаща документация вижте Таблица 6 ‘Ръководства за продукта’

на страница 16.

Ръководствата могат да бъдат изтеглени от http://www.ingersollrandproducts.com.

Употребата на части, различни от оригиналните на Ingersoll Rand, може да доведе до рискове за безопасността,

понижени работни характеристики на продукта и увеличено техническото обслужване, както и да анулира

всички гаранции.

Оригиналните инструкции са на английски език. Останалите езици са превод на оригиналните инструкции.

За всички комуникации се обръщайте към най-близкия офис или дистрибутор на Ingersoll Rand.

Таблица 6: Ръководства за продукта

Публикация

Номер на част/

документ

Публикация

Номер на част/

документ

Ръководство за безопасност на

продукта

48489231

Ръководство за поддръжка на

продукта

48496350

Ръководство за частите на продукта 48489249

ОПИСАНИЕ НА ПРОДУКТА

Ръчният верижен подемник серия KM може да се монтира на носещ вал на количка или на структура за

постоянен монтаж. Подемникът е проектиран да вдига и сваля товари с тегло до номиналния капацитет с

минимално усилие. За да определите конфигурацията на подемника, вижте табелката с капацитет и сериен

номер за информация за серийния номер и модела.

Подемниците са в съответствие с най-новите европейски стандарти, класификация FEM 1 Dm.

BG

16 Формуляр 48489223 Редакция 2

СПЕЦИФИКАЦИИ

Обяснение на кода на модела:

Например:

KM 025 V - 10 - 8

Серия:

KM

Капацитет:подемника се изразява в метрични тонове

(1 t = 2200 lb)

025 = 249,48 kg (0,25 t) 300 = 2 993,71 kg (3 t)

050 = 498,95 kg (0,5 t) 500 = 4 989,52 kg (5 t)

100 = 997,90 kg (1 t) 750 = 7 484,27 kg (7,5 t)

150 = 1 496,85 kg (1,5 t) 1000 = 9 979,03 kg (10 t)

200 = 1 995,81 kg (2 t) 2000 = 19 958,06 kg (20 t)

Опции:

V = Съединител за претоварване

R = Искра устойчиви

Повдигане:

10 = 3 m (10 ft)

15 = 4,5 m (15 ft)

20 = 6 m (20 ft)

Спускане на ръчната верига:

8 = 2,4 m (8 ft)

13 = 4 m (13 ft)

18 = 5,5 m (18 ft)

BG

Формуляр 48489223 Редакция 2 17

Таблица 7: Общи спецификации

Модели

Номиналeн

капацитет

Подемн

а верига

Ръчна

верига

Тегло на

подемната

верига

(за фут)

Издърпване за

повдигане

Брой

верижни

подемни

модули

Тегло без

верига

kg lb

mm X

mm

mm X

mm

kg lb kg lb

kg

lb

KM025 250 550 4,0 X 12,0

3,0 X

15,0

0.11 0.25 19.0 41.8 1 2.79 6.15

KM050 500 1100 5,0 X 15,0

4,8 X

22,0

0.46 1.01 23.2 51.3 1 6.25 13.78

KM100 1000 2200 6,3 X 19,0

5,0 X

25,0

0.55 1.21 29.0 63.8 1 7.00 15.43

KM150 1500 3300 7,1 X 21,0

5,0 X

25,0

0.64 1.41 35.0 77.1 1 9.25 20.39

KM200 2000 4400 8,0 X 24,0

5,0 X

25,0

0.70 1.55 36.0 79.4 1 13.1 28.88

KM300 3000 6600

10,0 X

28,0

5,0 X

25,0

0.70 1.55 37.5 82.7 1 19.8 43.65

KM500 5000 11000 9,0 X 27,0

5,0 X

25,0

1.34 2.96 34.0 74.9 2 27.8 61.29

KM750 7500 16500 9,0 X 27,0

5,0 X

25,0

1.89 4.17 35.0 77.1 3 41.4 91.27

KM1000 10000 22000 9,0 X 27,0

5,0 X

25,0

2.41 5.31 36.0 79.4 4 55.4

122.1

4

KM2000 20000 44000 9,0 X 27,0

5,0 X

25,0

4.82 10.62 36.0 79.4 8 125.6

276.9

0

ТРАНСПОРТ И СЪХРАНЕНИЕ

ВНИМАНИЕ

• Транспортирането може да се извършва само от квалифициран персонал. Не носим отговорност

за повреди, причинени от неправилно транспортиране или съхранение.

Транспортиране на подемника

Подемните устройства на Ingersoll Rand са проверени и подходящо опаковани преди доставката.

1. Не хвърляйте и не изпускайте този продукт.

2. Използвайте подходящи средства за транспортиране. Транспортирането и транспортните средства трябва

да са подходящи за местните условия.

BG

18

Формуляр 48489223 Редакция 2

ЗАБЕЛЕЖКА

• Ако съществува защитно устройство за транспортиране, премахнете го преди пускане в

експлоатация.

Съхранение на подемника

1. Винаги съхранявайте подемника в състояние без товар.

2. Забършете всички замърсявания и вода.

3. Смажете веригата, щифтове на куката и на фиксатора на куката.

4. Поставете на сухо място.

5. Преди да върнете подемника в експлоатация, следвайте инструкциите за „Подемници, които не се

използват редовно“. Вижте раздела „ПРОВЕРКИ“ на страница 21.

МОНТАЖ

1Условия на околната среда: Подемниците KM са предназначени за работа при температура на околната среда

между -18°C и 54°C.

Преди монтиране на подемника, внимателно огледайте за възможни транспортни повреди.

Сглобяването и монтирането зависят от заобикалящата среда. Подемникът трябва да се окачи по начин, по

който може да се позиционира свободно.

Подемниците се доставят смазани фабрично. Преди започване на работа с подемника се препоръчва смазване

на подемната верига.

Подемникът трябва да се монтира на места, които позволяват движение на оператора, така че да е на разстояние

от товара, както и на места, където дължината на подемната верига ще позволи на подемната кука да легне на

пода или на най-ниското ниво, на което се намира товарът.

ПРЕДУПРЕЖДЕНИЕ

• Падане на товар може да доведе до нараняване или смърт. Преди монтиране вижте ръководството

за безопасност на продукта за всички стъпки на монтажа.

• В зависимост от избрания модел, подемникът може да тежи повече от 41 kg. (90 lbs). Изпускане на

части на подемника може да причини наранявания, смърт или повреда на имущество. Адекватно

подпрете подемника по време на монтаж

ВНИМАНИЕ

• На собствениците и потребителите се препоръчва да се запознаят със специфичните, местните или

други правила, включително регламентите на Американското дружество на машинните инженери

(American Society of Mechanical Engineers, ASME) и/или OSHA, които могат да се прилагат за

определен вид употреба на този продукт, преди монтиране или въвеждане в експлоатация на

продукта.

Поддържащите структури и устройствата за закачане на товар, използвани заедно с този подемник, трябва да

осигуряват адекватна опора, за да се справят с всички операции на подемника, плюс теглото на подемника и

прикаченото оборудване. Това е отговорност на клиента. Ако имате съмнения, консултирайте се с дипломиран

строителен инженер.

BG

Формуляр 48489223 Редакция 2

19

Ръчният верижен подемник серия KM трябва да се използва във вертикално положение, за да се осигури право

вертикално издърпване от горната към долната кука. Подемникът трябва да бъде поставен така, че да не

контактува с поддържащите звена при експлоатация. Когато работите в тесни пространства, трябва да

използвате подходящи приспособления за повдигане или подемни въжета, за да предотвратите

възпрепятстване на корпуса или ръчната верига на подемника.

Първоначални проверки на работата

ВНИМАНИЕ

• Преди употреба се уверете, че горната и долната куки на подемника са правилно поставени и

фиксаторите на куката са закрепени.

Работете с подемника с тестов товар (10% от номиналната мощност), като вдигнете и спуснете този товар

няколко пъти. Проверете работата на спирачката, като свалите същия товар и проверите дали не приплъзва

при спиране на свалянето.

ЗАБЕЛЕЖКА

• При всяко повдигане на товара трябва да се проверява работата на спирачката за товара чрез леко

повдигане на товара и спиране, за да се провери дали спирачката ще задържи товара, преди да

продължите с повдигането.

Запознайте операторите и хората, отговорни за монтажа и обслужването на подемника, със спецификациите

ASME B30,16 преди пускането на устройството в експлоатация. Всички изисквания на настоящата спецификация,

включително и тестовете, трябва да бъдат изпълнени преди одобряването на подемника за експлоатация.

ЕКСПЛОАТАЦИЯ

Препоръчително е потребителят и собственикът да проверят всички подходящи и приложими разпоредби,

преди пускането на този продукт в употреба. Вижте ръководството за безопасност на продукта.

Операторът на подемника трябва да бъде внимателно инструктиран за задълженията си и трябва да разбере

функционирането на подемника, включително запознаване с литературата на производителя. Операторът

трябва да разбере напълно правилните методи за закачане на товари и трябва да има добро отношение към

безопасността. Отговорност на оператора е да откаже да работи с подемника при опасни условия.

ПРЕДУПРЕЖДЕНИЕ

• Подемникът не е предназначен или подходящ за повдигане, спускане или преместване на хора.

• Никога не повдигайте товари над хора.

Експлоатация на подемника

При заставане от страната на ръчната верига на подемника:

1. Дръпнете надолу дясната ръчна верига (по часовниковата стрелка), за да вдигнете товара.

2. Дръпнете надолу лявата ръчна верига (обратно на часовниковата стрелка), за да свалите товара.

Уверете се, че дължината на подемната верига на подемника е подходяща за безопасно вдигане или сваляне

на товара. Не се опитвайте да сваляте подемника под лимита.

За 20-тонните подемници, серия KM използвайте два оператора за двете ръчни вериги. За да поддържате

подемната верига в центъра на макарата, работете с модулите на подемника едновременно и с еднаква скорост.

Трябва да се поддържа еднакво количество ненатоварена верига под всеки корпус на подемника.

BG

20

Формуляр 48489223 Редакция 2

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