Renishaw SFP1 Installation & User's Guide

Typ
Installation & User's Guide
Surface finish probe installation and user's
guide
Document part number H-1000-5273-01-C
Surface finish probe installation and user's guide
www.renishaw.com
Issued 10 2019
1
General information
© 2015 ‐ 2019 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW, the probe symbol used in the RENISHAW logo and REVO are registered trademarks of Renishaw plc in the United Kingdom and
other countries. apply innovation and names and designations of other Renishaw products and technologies are trademarks of Renishaw
plc or its subsidiaries.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed
exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure
to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
Surface finish probe installation and user's guide
www.renishaw.com
Issued 10 2019
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Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Polypropylene PP 5
Outer box Cardboard - 70% recycled
content
PAP 20
Packing foam Low density polyethylene LDPE 4
Packing foam Polyurethane PU 7
Surface finish probe installation and user's guide
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Patents
Features of the SFP1 system and associated products (such as REVO), equipment and techniques are the subjects of one or more of the
following patents and patent applications:
CN100453970 EP1086354 IN259801 JP4695762 US6633051
CN101166951 EP1687589 IN279118 JP5196356 US7533574
CN101166953 EP1877727 IN292511 JP5350216 US7809523
CN101405563 EP1877732 IN294476 JP5425476 US7861430
CN101405564 EP1989504 IN295786 JP5539865 US7885777
CN101490430 EP2002206 IN296310 JP5653581 US7971365
CN101711343 EP2002207 INWO2006/114603 JP5658863 US8006398
CN101772690 EP2035719 INWO2007/107776 JP5706158 US8186882
CN102305613 EP2140318 JP5851969 US8302321
CN101512285 EP2162701 JP6013533 US8336219
CN101959642 EP2167911 JP5124579 US8425119
CN102564306 EP2431707 US8474148
EP2064514 US8511898
EP2207006 US8601701
EP2259897 US8756973
US8978261
US8006399
US8468672
Surface finish probe installation and user's guide
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Product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.
EMC conformity
This equipment must be installed and used in accordance with this installation guide. This product is intended for industrial use only and
should not be used in a residential area or connected to a low voltage power supply network which supplies buildings used for residential
purposes.
FCC (USA only)
Information to user (47 CFR 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47 CFR 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the
user's authority to operate the equipment.
Equipment label (47 CFR 15.19)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
FDA
Statement of compliance (Laser Notice 50 and Laser Notice 53)
The RSP2, RSP2 V2 and SFP1 probes comply with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated
June 24, 2007 and Laser Notice No. 53, dated March 23, 2007.
Surface finish probe installation and user's guide
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REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
Surface finish probe installation and user's guide
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Safety
CAUTION: Before unpacking and installing the REVO system, the user should carefully read the safety instructions below and
ensure that they are followed at all times by all operators.
The SFP1 is only to be used with the Renishaw REVO head.
Operators must be trained in the use and application of the REVO system and accompanying products, in the context of the
machine it is fitted to, before being allowed to operate that machine.
Permanent magnets are used in some components of the REVO system and associated products. It is important to keep them away
from items which may be affected by magnetic fields, e.g. data storage systems, pacemakers and watches etc.
Class 3R SFP1 laser emissions
References are made to features indicated as † and ‡ in the illustrations below. Please ensure that you understand all safety instructions.
Familiarisation with the REVO system components is recommended.
Safety illustration of Class 3R SFP1
This version of SFP1 has been classified as a Class 3R laser product according to EN 60825-1:2007. This classification is based on the laser
power that would be emitted in the unlikely event of breakage of the stylus holder, as required by the ‘single fault' criteria in EN 60825‐1. In
the absence of such a fault, the emitted laser power is negligible.
Key
† Interlock switch contacts ‡ Laser aperture and optical window
CAUTION: Do not remove the safety warning labels located on the SFP1 probe body.
Surface finish probe installation and user's guide
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Laser output
Maximum output: < 5 mW
Pulse duration: continuous wave
Wavelength: 670 nm
Beam divergence: 2 mrad
The SFP1 body contains embedded Class 3B laser sources, and should not be used in the event of serious damage to, or rupture of, any part
of the product. In such cases, IMMEDIATELY disconnect the power source, remove and do not attempt to re-use the parts. Contact your
supplier for advice.
Under normal operation, the laser beam is totally enclosed within the probe body and stylus holder body and is inaccessible to the user.
Removing the stylus holder breaks two sets of interlock switch contacts, indicated as †, to automatically switch off the laser power and prevent
exposure to the beam.
At suitable intervals, the interlock contacts should be inspected and checked to ensure that they are clean and free from airborne
contamination, such as dust, debris or swarf. In unlikely circumstances, such contamination could cause a short circuit of the pins and thus
increase the risk of sending power to the laser, without a stylus holder being attached. Never connect conducting objects to, or between, the
contacts. Follow the cleaning instructions in the maintenance section.
Before inspecting, always remove the SFP1 from the head. Never look directly into the laser aperture, indicated as ‡, whilst the SFP1 body is
still connected to the probe head.
In the unlikely event of the stylus holder stem breaking without dislodging the interlocked connection between probe and stylus holder, there
is a small risk of exposure to class 3R laser light from the aperture of the broken stylus stem. Direct viewing may cause permanent damage to
eyesight and should be avoided. Should breakage occur, avoid looking directly at any emitted or reflected laser light and press the emergency
stop button on the hand control unit to avoid unexpected movement. Then manually remove the probe and stylus holder from the REVO
head. Once this is done, the machine should be moved manually clear of the part and the damage assessed. Under no circumstances should
any attempt be made to repair or re-use the damaged stylus holder. Contact your supplier for advice.
RCP TC-2
The method of interrupting power is to disconnect the power cable or turn off the supply.
General operation and maintenance
The product is only to be used with the Renishaw UCC2-2 controller.
It is recommended that the power is removed before performing any maintenance operations.
Maintenance is restricted to procedures described in the maintenance section.
Care should be taken to ensure that the laser aperture windows, indicated as ‡, located on the SFP1 and the mating stylus holders, do not
become damaged as they are made of glass and could cause injury if broken.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
Surface finish probe installation and user's guide
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Issued 10 2019
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Warnings
Beware of unexpected movement. The user should remain outside of the full working envelope of probe head and stylus. The
machine supplier should ensure the user is aware of the full working envelope of the system.
In all applications involving the use of machine tools or CMMs, eye protection is recommended.
It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including those
mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.
Refer to the machine supplier's operating instructions.
The system components contain no user serviceable parts, with the exception of RCP TC-2, RCP2 and FCR25. No attempt should be made to
disassemble any part of the product. In the event of a problem please contact your supplier for assistance.
Under certain circumstances the probe signal may falsely indicate a probe-seated condition. Do not rely on probe signals to stop machine
movement.
Probe trigger override will prevent machine backing off in the event of a probe collision.
The probe joints are designed to release the probe and / or the stylus holder in the event of a crash.
This equipment is not suitable for use in a potentially explosive atmosphere.
Pinch hazards exist between parts. Do not hold the probe or probe head during movements.
It is essential for continued safety that all fuses are replaced by the correct type and rating.
REVO must be transported in Renishaw supplied packaging.
The cables must meet Renishaw specifications. Incorrect cabling could cause damage to the equipment.
Surface finish probe installation and user's guide
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Issued 10 2019
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International safety instructions
BG ‐ ПРЕДУПРЕЖДЕНИЕ
Моля, обърнете на приложение 1 и прочетете инструкциите за безопасност на вашия собствен език, преди за разопаковате и
монтирате този продукт.
CZ ‐ VÝSTRAHA
Před rozbalením a instalací tohoto výrobku si přečtěte bezpečnostní pokyny ve vlastním jazyce uvedené v příloze 1.
DA - ADVARSEL
Læs sikkerhedsinstrukserne i Appendix 1 FØR udpakning og installation af dette produkt.
DE - WARNHINWEIS
Bevor Sie dieses Produkt auspacken und installieren, konsultieren Sie bitte Anhang 1 und lesen Sie die Sicherheitshinweise in Ihrer Sprache.
EL ‐ ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Γυρίστε στο Κεφάλαιο 1 και διαβάστε τις οδηγίες ασφαλείας στη δική σας γλώσσα προτού ανοίξετε αυτό το προϊόν για να το
εγκαταστήσετε.
EN - WARNING
Before unpacking and installing this product, please consult Appendix 1 and read the safety instructions in your language.
ES - ADVERTENCIA
Consulte el apéndice 1 y lea las instrucciones de seguridad en su idioma antes de desempaquetar e instalar este producto.
ET - HOIATUS
Palun vaadake 1. lisa ning lugege enne selle toote lahtipakkimist ja paigaldamist ohutusjuhend läbi.
FI - VAROITUKSIA
Lue liitteessä 1 olevat omalla kielelläsi kirjoitetut turvaohjeet ennen tämän tuotteen pakkauksen avaamista ja asentamista.
FR - AVERTISSEMENT
Consulter l'annexe 1 et les instructions de sécurité dans votre propre langue avant de déballer et d'installer ce produit.
Surface finish probe installation and user's guide
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Issued 10 2019
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GA - RABHADH
Téigh chuig aguisín 1 agus déan na treoracha sábháilteachta a léamh i do theanga féin le do thoil sula ndéantar an táirge seo a dhíphacáil
agus a shuiteáil.
HR - NAPOMENA
Prije nego što proizvod izvadite iz ambalaže i ugradite ga, otvorite Prilog 1 i pročitajte sigurnosne upute na svom jeziku.
HU – FIGYELMEZTETÉS
A termék kicsomagolása és telepítése előtt olvassa el az 1. számú függelékben található, az Ön anyanyelvén hozzáférhető biztonsági
utasításokat.
IT - AVVISO
Prima di aprire ed installare questo prodotto, leggere le istruzioni di sicurezza nella vostra lingua riportate nell'Appendice 1.
JA ‐ 警告
この製品を箱から取り出し設置する前に、付録 1 に記載された安全性に関する注意書きをお読みください。
LT – ĮSPĖJIMAS
Prieš išpakuodami ir įdiegdami produktą, turite grįžti prie 1 priedo ir perskaityti nurodymus dėl saugos savo kalba.
LV – BRĪDINĀJUMS
Pirms šī izstrādājuma izsaiņošanas un uzstādīšanas izskatiet 1. pielikumā sniegtās drošības instrukcijas savā valodā.
MT - TWISSIJA
Jekk jogħġbok mur f'appendiċi 1 u aqra l‐istruzzjonijiet tas‐sigurtà fil‐lingwa tiegħek qabel ma toħroġ dan il‐prodott mill‐ippakkjar u
tinstallah.
NL - WAARSCHUWING
Ga naar appendix 1 en lees de veiligheidsinstructies in uw eigen taal, voordat u dit product uitpakt en installeert.
PL ‐ OSTRZEŻENIE
Przed rozpakowaniem i zainstalowaniem tego produktu prosimy o zapoznanie się z Dodatkiem 1 i przeczytanie zaleceń dotyczących
bezpieczeństwa w danym języku.
PT ‐ ADVERTÊNCIA
Você deve retornar ao Anexo 1 e ler as instruções de segurança em seu idioma antes de desembalar e instalar este produto.
Surface finish probe installation and user's guide
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Issued 10 2019
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RO - AVERTISMENT
Înainte de a desface ambalajul şi a instala acest produs, vă rugăm să căutaţi Anexa 1 şi să citiţi cu atenţie instrucţiunile de siguranță, în limba
română.
SK ‐ VÝSTRAHA
Pred rozbalením a inštaláciou tohto produktu si pozrite prílohu 1 a prečítajte si bezpečnostné pokyny vo vašom jazyku.
SL - OPOZORILO
Preden izdelek vzamete iz embalaže in ga vgradite, odprite Prilogo 1 in preberite varnostna navodila v svojem jeziku.
SV - VARNING
Gå till bilaga 1 och läs säkerhetsinstruktionerna på ditt eget språk innan du packar upp och installerar denna produkt.
TW ‐ 警告
在拆開和安裝本品之前,請翻頁至附錄 1 讀母語的安全指示。
中文警告
在拆包和安装本品之前,翻到附1阅读中文版安全明。
Surface finish probe installation and user's guide
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References and associated documents
The following Renishaw documents are referred to in this document or may be a source of further relevant information. They can easily be
acquired from the Renishaw website www.renishaw.com.
Title Document number
Installation and user's guide: REVO and RSP2 H-1000-5129
Installation and user's guide: RSP3 H-1000-5124
Installation and user's guide: SFP1 surface finish probe H-1000-5273
Installation and user's guide: MRS modular rack system H-1000-5088
Installation guide: MRS2 modular rack system H-1000-5255
Technical specifications guide: Styli and accessories H-1000-3200
Surface finish probe installation and user's guide
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System description
SFP1 is a dedicated lightweight surface finish measurement probe for use with Renishaw's 5-axis REVO system. The SFP1 probe makes
surface finish inspection an integral part of your CMM measurement procedure and the surface finish analysis part of a single measurement
report.
SFP1 has a universal body to which different surface finish styli can be fitted. The SFS-1 straight and SFS-2 cranked stylus holders have been
designed to facilitate access to a wide range of features. Automatic changing of the SFP1 probe and stylus holders is possible using the
standard MRS or MRS2 rack and the RCP TC-2 and RCP2 ports.
The probe takes advantage of REVO's infinite positioning capability, enabling access to a variety of features at different angles. The SFP1
includes a passive C-axis that enables surface finish measurements to be made at all required orientations around a part. The process of
changing the C-axis angle is fully automatic, utilising the B-axis positioning of the REVO head to rotate the SFP1. The SFCP (C-axis port) is
mounted on the MRS or MRS2 rack and features spring-loaded pins to facilitate rotation of the C-axis using the REVO head's B-axis motion.
Sensor calibration involves measuring the surface finish calibration artefact (SFA) which is mounted on the MRS or MRS2 rack. The calibration
software adjusts parameters within the probe in accordance with the calibrated value for the artefact.
Probe characteristics
The SFP1 probe offers surface measurement capability between 6.3 µm and 0.05 μm ﴾250 µin to 2 μin﴿ Ra. SFP1 uses a skidded probe, with a
2 μm radius diamond stylus tip. The skid is held against the surface with a controlled force of approximately 0.2 N whilst the stylus tip force is
0.001 N. The SFS-1 straight stylus holder allows measurement within a 10 mm (0.4 in) diameter bore to a depth of 100 mm (4 in).
Ra, RMS and raw data are returned from UCCServer to the metrology application client software using the I++ DME protocol. The raw data
can subsequently be presented to specialist surface analysis software packages for further detailed reporting.
System components overview
SFP
SFP1 surface finish probe.
SFS1 and SFS2 stylus holders
The SFS-1 straight and SFS-2 cranked stylus holders have been designed to facilitate access to a wide range of features.
RCP TC-2
The thermally controlled RCP TC-2 port maintains its stored probe at operating temperature. It is compatible with Renishaw's MRS and MRS2
rack systems.
RCP2
The RCP2 enables rapid and repeatable changing of SFS-1 and SFS-2 stylus holders. It is compatible with Renishaw's MRS and MRS2 rack
systems.
Surface finish probe installation and user's guide
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SFCP
The SFCP (C-axis port) is mounted on the MRS / MRS2 rack and features spring-loaded pins to facilitate rotation of the C-axis using the REVO
head's B-axis motion
SFA
The SFP1 is calibrated using the calibration plate on the SFA (surface finish artefact). It must be mounted on Renishaw's MRS and MRS2 rack
systems.
Surface finish probe installation and user's guide
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Issued 10 2019
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Environmental and electrical specifications
Environmental specification
Operating temperature range 20 °C ±2 °C
Storage temperature range ‐10 °C to +70 °C ﴾14 °F to 158 °F﴿
Operating humidity 0% to 80% (non-condensing)
Storage humidity 0% to 80% (non-condensing)
Electrical specification
The REVO head and probe electronics are powered from the UCC2-2. The head motors are powered from the SPA2-2 or SPA3.
The RCP TC-2 is powered by a separate power supply that is supplied by Renishaw.
No other additional power supplies are required.
Surface finish probe installation and user's guide
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Probes and stylus holders
Surface finish probe installation and user's guide
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SFP1 dimensions
NOTE: Boxed dimensions are shown in mm.
Surface finish probe installation and user's guide
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Manually mounting / removing the stylus
holders from SFP1
To manually mount or remove the stylus holder from the SFP1 you need to:
1. Align the front sides of the probe with the stylus (look at the "Renishaw" engraving on the side of probe or alignment marks as applicable).
2. Carefully align the stylus holder and the probe, allowing the magnetic attraction to gently connect the kinematic joints.
3. Gently rotate the stylus holder to ensure correct location.
4. To remove, securely hold the stylus holder, gently tilt the stylus holder to break the kinematic joints.
Surface finish probe installation and user's guide
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Manually mounting / removing the SFP1
probe from REVO
To manually mount or remove the probe from the REVO head you need to:
1. Align the front sides of the head with the probe (look at the "Renishaw" engraving on the side of probe or alignment marks as applicable).
2. Carefully align the probe to the head, allowing the magnetic attraction to gently connect the kinematic joints.
3. Gently rotate the probe to ensure correct location.
4. To remove, securely hold the probe and gently tilt to break the kinematic joints.
To manually mount or remove the probe from the REVO head you need to:
1. Align the front sides of the head with the probe (look at the "Renishaw" engraving on the side of probe or alignment marks as applicable).
2. Carefully align the probe to the head, allowing the magnetic attraction to gently connect the kinematic joints.
3. Gently rotate the probe to ensure correct location.
4. To remove, securely hold the probe and gently tilt to break the kinematic joints.
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Renishaw SFP1 Installation & User's Guide

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Installation & User's Guide

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