2. Dometic
  3. 9100300030
9100300030

Dometic 9100300030, COOLAIR RT-IK, CoolAir SP950T, SP950T, SP950T (Assembly kit for DAF XF 105 Super Space Cab) Návod na inštaláciu

  • Prečítal som si návod na inštaláciu klimatizačnej jednotky Dometic SP950 SP950T. Som pripravený odpovedať na vaše otázky týkajúce sa inštalácie, konfigurácie a technických parametrov zariadenia. Návod obsahuje informácie o montáži, zapojení, konfigurácii softvéru a technických údajoch jednotky. Neváhajte sa opýtať na čokoľvek, čo vás zaujíma.
  • Aké sú rozmery výparníkovej jednotky SP950T?
    Aký je prúdový prísun jednotky?
    Ako sa nastavuje teplota v jednotke?
    Aké je maximálne napätie pre jednotku?
AIR CONDITIONERS
COOLAIR
SP950T
Assembly kit for
DAFXF105SuperSpaceCab
Installation Manual . . . . . . . . . . . . . . . . . . 9
Montagesatz für
DAFXF105SuperSpaceCab
Montageanleitung . . . . . . . . . . . . . . . . . 25
Kit de montage pour
DAFXF105SuperSpaceCab
Instructions de montage. . . . . . . . . . . . . 43
Juego de montaje para
DAFXF105SuperSpaceCab
Instrucciones de montaje . . . . . . . . . . . . .61
Kit de montagem para
DAFXF105SuperSpaceCab
Instruções de montagem . . . . . . . . . . . . 79
Set di montaggio per
DAFXF105SuperSpaceCab
Indicazioni di montaggio . . . . . . . . . . . . 97
Montageset voor
DAFXF105SuperSpaceCab
Montagehandleiding . . . . . . . . . . . . . . .115
Monteringssæt til
DAFXF105SuperSpaceCab
Monteringsvejledning . . . . . . . . . . . . . 133
Monteringssats för
DAFXF105SuperSpaceCab
Monteringsanvisning . . . . . . . . . . . . . . . 150
Monteringssett for
DAFXF105SuperSpaceCab
Monteringsanvisning . . . . . . . . . . . . . . . 167
Asennussarja malleihin
DAFXF105SuperSpaceCab
Asennusohje . . . . . . . . . . . . . . . . . . . . . . 184
Монтажный комплект для
DAFXF105SuperSpaceCab
Инструкция по монтажу . . . . . . . . . . . 200
Zestaw montażowy do
DAFXF105SuperSpaceCab
Instrukcja montażu . . . . . . . . . . . . . . . . . 218
Montážna súprava pre
DAFXF105SuperSpaceCab
Návod na montáž . . . . . . . . . . . . . . . . . .237
Montážní sada pro vozidla
DAFXF105SuperSpaceCab
Návod k montáži. . . . . . . . . . . . . . . . . . 254
Szerelőkészlet a következőkhöz:
DAFXF105SuperSpaceCab
Szerelési útmutató . . . . . . . . . . . . . . . . . 271
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
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SP950T-DAF-SSC--I-16s.book Seite 2 Donnerstag, 6. Juli 2017 4:46 16
3
CoolAir SP950T
75
291286
1
779
2
1
4
3
2
3
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CoolAir SP950T
4
4
≥ 40 mm
5
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5
CoolAir SP950T
≤ 4,2 m
6
1
2
3
4
7
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CoolAir SP950T
6
1
2
3
4
5
6
9
8
10
7
8
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7
CoolAir SP950T
134567
8
9
2
9
+ 24 V
–/ 0 V
ro sw
sw
sw
br
gr
w
br
gr
gl
gr br w
gr/gl
wbr wbr
grbr
M
M
1
2
3
4
5
6
7
8
9
10
11
gr/gl
12
w
gr
sw
br
wbr
grgl
br gr/gl
gr
0
SP950T-DAF-SSC--I-16s.book Seite 7 Donnerstag, 6. Juli 2017 4:46 16
CoolAir SP950T
8
bl br gl gr ro sw w
DE Blau Braun Gelb Grün Rot Schwarz Weiß
EN Blue Brown Yellow Green Red Black White
FR Bleu Marron Jaune Vert Rouge Noir Blanc
ES Azul Marrón Amarillo Verde Rojo Negro Blanco
IT Blu Marrone Giallo Verde Rosso Nero Bianco
NL Blauw Bruin Geel Groen Rood Zwart Wit
DA Blå Brun Gul Grøn Rød Sort Hvid
SV Blå Brun Gul Grön Röd Svart Vit
NO Blå Brun Gul Grønn Rød Svart Hvit
FI Sininen Ruskea Keltainen Vihreä Punainen Musta Valkoinen
PT Azul Castanho Amarelo Verde Cinzento Vermelho Preto
RU Синий Коричневый Желтый Зеленый Красный Черный Белый
PL Niebieski Brązowy Żółty Zielony Czerwony Czarny Biały
CS Modrá Hněda Žlutá Zelená Červená Černá Bílá
SK Modrá Hnedá Žltá Zelená Červená Čierna Biela
HU Kék Barna Sárga Zöld Piros Fekete Fehér
SP950T-DAF-SSC--I-16s.book Seite 8 Donnerstag, 6. Juli 2017 4:46 16
9
EN
CoolAir SP950T
Contents
1 Symbols and formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3 Conventions in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 General information on the installation manual. . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.1 Notes on installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2 Removing the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3 Mounting the adapter frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4 Attaching the seal for the cab roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.5 Installing the unit in the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.6 Installing the electrical supply lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.7 Installing supply lines to the condenser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.8 Fastening the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Configuration of unit software . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.1 Starting and ending configuration mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.2 Menu level 1: Set temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.3 Menu level 2: Low voltage cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.4 Menu level 3: Operating mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.5 Menu level 4: Default setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.6 Menu level 5: Temperature unit display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SP950T-DAF-SSC--I-16s.book Seite 9 Donnerstag, 6. Juli 2017 4:46 16
EN
Symbols and formats CoolAir SP950T
10
1 Symbols and formats
!
!
A
I
2 Safety instructions
You must read the entire manual thoroughly and carefully.
We can only guarantee the reliability of the air conditioning roof unit if the
instructions are adhered to. The same applies to the prevention of injury and
damage to property.
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and excess
voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair the
function of the product.
NOTE
Supplementary information for operating the product.
SP950T-DAF-SSC--I-16s.book Seite 10 Donnerstag, 6. Juli 2017 4:46 16
11
EN
CoolAir SP950T Safety instructions
2.1 Using the device
• The freedom of movement of semi-trailers (of the outer edges of the semi-
trailer when turning or jackknifing) and other vehicle attachments must not be
restricted.
• Only use the air conditioning roof unit for the purpose specified by the
manufacturer and do not make any alterations or structural changes to the
device.
• Do not use the air conditioning roof unit if it is visibly damaged.
• The air conditioning roof unit must be installed safely so that it cannot tip over
or fall down.
• Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with the
risks involved and the relevant regulations.
• Do not use the air conditioning roof unit near flammable fluids and gases.
• Do not operate the air conditioning roof unit if the ambient temperature is
below 0 °C.
• Do not undo the upper cover of the air conditioning roof unit in the event of
a fire. Use approved extinguishing agents instead. Do not use water to
extinguish fires.
• Please inquire from your vehicle manufacturer whether the height entered in
your vehicle documentation needs to be altered due to the installation of the
air conditioning roof unit (height: 75 mm).
• Disconnect all power supply lines when working on the air conditioning roof
unit (cleaning, maintenance, etc).
2.2 Handling electrical cables
• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials
(metal).
• Do not pull on the cables.
• Attach and lay the cables in such a manner that they cannot be tripped over
or damaged.
• The electrical power supply may only be connected by a specialist work-
shop.
• Fit a fuse of 25 A to the connection to the vehicle's power supply.
• Never lay power supply lines (battery leads) in the vicinity of signal or control
cables.
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EN
Conventions in this manual CoolAir SP950T
12
3 Conventions in this manual
3.1 General information on the installation manual
This installation manual contains the essential information and instructions for
installing the air conditioning roof unit. The information contained is orientated
towards the company installing the air conditioning roof unit.
The following instructions are intended to help you properly use the installation
manual:
• The installation manual is part of the scope of delivery and should be stored
carefully.
• The installation manual provides you with important information on the
installation of the device and can also be used as a reference material in the
event of repairs.
• The manufacturer assumes no liability for non-observance of this installation
manual. Any claims are excluded in this case.
3.2 Target group
The installation and configuration information in this manual is intended for
qualified installation personnel who are familiar with the guidelines and safety
precautions to be applied during the installation of lorry accessory parts.
4 Intended use
This installation kit (ref. no. 9100300030) allows a CoolAir SP950T roof
evaporator unit (ref. no. 9105305549) to be installed in the factory-fitted roof
ventilation opening (hatch) of a DAF XF 105/106 Super Space Cab driver cab.
The CoolAir SP950T roof evaporator unit can only be operated in combination
with a CoolAir SP950C condenser unit. Both components together form the
CoolAir SP950 parking cooler.
A
I
NOTICE!
• The SP950 unit is not suitable for installation in construction machines,
agricultural machines or similar equipment. It will not work properly if
exposed to strong vibrations.
• Operating the SP950 unit with voltages other than those specified can
result in damage to the device.
NOTE
The SP950 unit is only designed for ambient temperatures of up to 43 °C.
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13
EN
CoolAir SP950T Scope of delivery
5 Scope of delivery
CoolAir SP950T installation kit for
DAF XF 105/106 Super Space Cab,
ref. no. 9100300030
6 Accessories
Available as accessories (not included in the scope of delivery):
Part designation Quantity Ref. no.
Installation manual 1 4445102164
2.5 m insulating tape (profile: 10 x 20 mm) 1 4443300055
Adapter frame 1 4443000300
Hex screw M6 x 25 12 4445200100
Spring washer M6 14 4445200090
Washer 6.5 x 20 12 4445200112
Fastening holder 2 4442500618
Hex screw M8 x 110 4 4445200104
Washer 8.4 x 20 4 4445200113
Nut M8 4 4445200099
Connection cable 6 mm² x 4 m 1 4441300149
Cable binder 1 4445900256
Cover frame 1 4443000291
Allen screw with cylindrical head M6 x 110 4 4445200093
Washer M6 4 4445200115
Spacer sleeve L = 40 mm, ∅ 10 mm 8 4443900240
Spacer sleeve L = 12 mm, ∅ 10 mm 4 4443900239
Washer 6.5 x 20 x 1.5 4 4445200112
Part designation Ref. no.
Connection cable 8 mm² x 11 m 9100300027
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EN
Installation CoolAir SP950T
14
7 Installation
A
7.1 Notes on installation
These installation instructions must be read completely prior to the installation of
the air conditioning roof unit.
The following tips and instructions must be observed wile installing the air
conditioning roof unit:
!
• Always check whether any vehicle components could be damaged or their
operation impaired by the unit before installing the air conditioning roof unit.
You can use fig. 1, page 3 and fig. 2, page 3 to check the dimensions of
the installed unit. The dotted line indicates the middle of the sunroof open-
ing.
• Before installation, find out (by consulting the manufacturer of the vehicle)
whether the construction is designed for the static weight and the loads of
the parking cooler when the vehicle is in motion. The manufacturer of the air
conditioning roof unit assumes no liability whatsoever.
• The roof inclination of the mounting surface may not exceed 8° in the
direction of travel.
• The supplied assembly parts must not be modified during installation.
• The ventilation slots (grill) may not be covered (minimum distance from other
attachment parts: 10 cm).
• You can connect the unit to the battery via the lorry's terminal block or
directly. The terminal block is to be preferred for the connection. On some
vehicles, larger consumers connected to the terminal block are switched off
after a short while if the power requirement is too high. Ask your vehicle man-
ufacturer for the specifications of the terminal block.
NOTICE!
• The air conditioning roof unit may only be installed by qualified personnel
from a specialist company. The following information is intended for
technicians who are familiar with the guidelines and safety precautions to
be applied.
• The manufacturer only assumes liability for parts included in the scope of
delivery. The validity of the warranty expires if the device is installed
together with third-party parts.
• Check whether the roof of the vehicle is able to support the weight of a
person before climbing onto it. Ask the vehicle manufacturer about the
permitted roof loads.
WARNING!
Make sure that all electrical components are electrically discharged before
carrying out work on them!
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15
EN
CoolAir SP950T Installation
• When installing the system and making the electrical connections, observe
the guidelines from the body manufacturer.
• Pay attention to the connection plan for the device:
!
!
I
No. in
fig. 0, page 7
Designation
1 Condensate pump
2Evaporator fan
3 Operating circuit board
4 Temperature sensor
5 Level sensor
6 Control unit
725 A fuse
8 4 A fuse vaporiser fan
9 4 A fuse condenser fan
10 Condenser fan
11 Compressor
12 Klickson (compressor)
WARNING!
Before installing the air conditioning roof unit, all connections to the battery of
the vehicle must be disconnected.
Non-observance of this regulation can result in danger of electrocution.
CAUTION!
Improper installation of the air conditioning roof unit can result in irreparable
damage to the device and put the safety of the user at risk.
The manufacturer will not be held liable for claims if the air conditioning roof
unit is not installed according to this installation manual. That applies to mal-
functions and the safety of the air conditioning roof unit, in particular to injuries
and damage to property.
NOTE
After installing the unit, the specified parameters of the unit software must be
checked (chapter “Configuration of unit software” on page 19).
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EN
Installation CoolAir SP950T
16
7.2 Removing the sunroof
➤ Remove all screws and fixtures of the existing sunroof.
➤ Take out the sunroof.
➤ Remove the sealant around the opening, so that the surface is clean and free
of grease.
I
7. 3 Mounting the adapter frame
➤ Apply a flexible, non-hardening butyl sealing compound (e.g.
SikaLastomer-710) to the contact surface of the adapter frame (surface
with drill holes for fastening the frame) to the air conditioning roof unit
(fig. 3 1, page 3).
➤ Secure the adapter frame as shown in fig. 3, page 3 with the 12 hexagon
head bolts M6 x 25 mm (fig. 3 2, page 3), the spring washers M6
(fig. 3 3, page 3) and the washers 6.5 x 20 (fig. 3 4, page 3).
7.4 Attaching the seal for the cab roof
A
➤ Stick the 2.5 m insulating tape (10 x 20 mm) to the cab roof, following the
outline of the sunroof opening (fig. 4, page 4).
➤ Provide the abutting edge and the top edge of the insulating tape with an
unhardened plastic butyl sealing compound (e.g. SikaLastomer-710).
7.5 Installing the unit in the sunroof
➤ Position the fastening holder under the cab roof (fig. 5, page 4). The
fastening holder is pushed between the cab roof (chassis) and the roof lining.
A
➤ Set the unit down centrally aligned and in the direction of travel (fig. 1,
page 3) on the sunroof opening.
NOTE
Dispose of all waste material, glue, silicone and seals separately. Observe the
local disposal guidelines.
NOTICE!
Ensure that the adhesive surface for the seal between the unit and the cab roof
is clean (free of dust, oil, etc.).
NOTICE!
The fastening holders must be positioned on a firm surface, since the unit will
be pushed against the cab roof by the holder. The contact surface of the
fastening holder must be at least 40 mm on all sides.
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17
EN
CoolAir SP950T Installation
I
See fig. 8, page 6
➤ Push a hex screw M8 x 110 (4) with a washer 8.4 x 20 (3) through the 4
through holes in the fastening holders (2) and then screw a nut M8 (1)
approx. 50 mm on the hex screw.
➤ Screw the 4 hex screws M8 x 110 in the 4 thread inserts on the bottom of the
unit.
A
➤ Tighten the screws for fastening the unit with a torque of 4 Nm.
➤ Now turn the M8 nuts (1) to tighten them against the fastening holder.
7.6 Installing the electrical supply lines
!
A
I
NOTE
Make sure the air conditioning roof unit is centred perfectly. The seal must be
applied continuously around the air conditioning roof unit after being placed
on the roof of the vehicle. This is the only way to ensure a tight seal.
NOTICE!
Do not exceed the specified torque under any circumstances. This is necessary
in order to avoid deforming the fastening holder. Ensure that a high amount of
contact pressure is achieved with little expenditure of energy.
WARNING!
• The electrical power supply may only be performed by qualified personnel
with specialist knowledge.
• Make sure there is no voltage present on electrically operated components
before carrying out work on them!
NOTICE!
• Fit a fuse of 25 A to the connection to the vehicle's power supply.
• The battery must be able to supply the required current and voltage
(chapter “Technical data” on page 24).
NOTE
The unit is equipped as standard with a 4 m long cable with a cross-section of
6mm
2
. If longer cable lengths are required, then the cable cross-section must
be increased by an authorised specialist workshop:
In this case cut off the cable as closely as possible to the unit (max. 0.5 m) and
then establish a suitable connection with a larger cable cross-section.
When the cable is extended by 4 m to 6 m in length, the manufacturer
recommends using a cross-section of at least 8 mm
2
.
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EN
Installation CoolAir SP950T
18
You can connect the unit to the battery via the lorry's terminal block or directly.
The terminal block is to be preferred for the connection. Ask your vehicle
manufacturer for the specifications of the terminal block.
➤ Lay the supply line and connect it to the vehicle (red line to plus, black line to
minus).
➤ Plug in the supply line plug into the socket of the air conditioning roof unit
supply line.
➤ To relieve strain on the supply line, secure it with a cable tie, e.g. to the cab
roof.
7.7 Installing supply lines to the condenser unit
Observe the following instructions when installing the supply lines:
• Also observe the installation instructions for the condenser unit.
• The maximum cable length between the evaporator and condenser unit is
4.20 m (fig. 6, page 5).
• When installing and bending supply lines, avoid narrow radii. Use a suitable
round object as a bending aid. A radius which is too narrow will buckle the
refrigerant line, and the parking cooler will be inoperable.
➤ Shorten any supply line which is not needed by bending a curve.
➤ Apply packing compound (fig. 7 1, page 5) to prevent water entering
between the rear wall of the truck and the clip.
I
➤ Fasten the supply lines to the rear wall of the truck using the clips provided
(fig. 7, page 5).
➤ Insert the corrugated piping in the holder provided (fig. 7 2, page 5).
➤ Put the cover on (fig. 7 4, page 5).
NOTE
If you wish to avoid damaging the rear wall of the truck (drilling a hole), you can
also apply the clip using a suitable adhesive. Observe the instructions provided
by the adhesive manufacturer.
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19
EN
CoolAir SP950T Configuration of unit software
7.8 Fastening the cover frame
A
See fig. 8, page 6
➤ Fasten the cover frame (7) to the unit using the four cylindrical screws
M6 x 110 mm (9), the M6 washers (8), the 6.5 x 20 x 1.5 washers (10), the
eight spacer sleeves (two L = 40 mm) (6) and the four spacer sleeves
L = 12 mm (5). The spacer sleeves keep the cover frame at an interval to the
unit.
8 Configuration of unit software
Before you first start up the unit, the controls can be adapted to suit the
installation conditions. This must be done by the person installing the unit.
In configuration mode, the following unit software parameters must be set at the
control panel (fig. 9, page 7).
I
NOTICE!
Screw the screws in carefully order not to damage the cover frame.
Menu
level
Parameter Meaning
Default
setting
1 Set temperature The unit starts at the temperature
defined here.
20 °C (68 °F)
2Low voltage
cut-off
The battery monitor shuts down the unit
at the voltage defined here.
Characteristic
figure 4 =
22,8 V
3 Operating mode The unit starts with the operating mode
defined here.
0 = Auto-
matic mode
4 Default settings Parameters 1 – 3 can be reset to the
default settings.
--
5Temperature unit
display
The temperature can be displayed in °C
or °F.
°C
NOTE
Configuration mode can still be activated if the undervoltage protection
mechanism has switched off the unit and only residual voltage is available.
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EN
Configuration of unit software CoolAir SP950T
20
8.1 Starting and ending configuration mode
The adjustable parameters can be changed in configuration mode:
➤ When using the button to switch on the unit, hold both buttons +
and
–
pressed until the compressor LED flashes.
✓ You are now in configuration mode.
✓ The display version (e. g. “3.1S”) appears in the display for 2 seconds.
✓ The first digit of the display shows the menu level and the second and third
digits show the parameters which can be set, e.g.
1.17 for menu level 1 and a
set target value of 17 °C.
I
➤ Press the button to quit configuration mode.
8.2 Menu level 1: Set temperature
The unit always starts with a defined value for the room temperature. This
parameter can be configured between 17 and 30 °C (62 and 86 °F).
➤ Start configuration mode (chapter “Starting and ending configuration mode”
on page 20).
✓ The first digit of the display shows the menu level and the second and third
show the parameter which can be set.
➤ Press the button to change the parameters.
➤ Use the +
and
–
buttons
to select the target value (in °C) at which the unit
should start operation.
✓ The digits in the display flash until the parameter you entered is confirmed.
➤ Press the button to confirm your entry.
✓ The set value is saved and is then used when the unit is restarted.
✓ You are now in menu level 1 again and can use the +
and
– buttons to switch
between menu levels.
NOTE
If you make no entry on the control panel for 60 seconds, the unit quits
configuration mode and shuts down.
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