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INSTRUCTION AND
SERVICE MANUAL
ORIGINAL INSTRUCTION
0753 MKII Type - Repetition Tool for Speed Rivets - 07530 / 07531 / 07532
Hydro-Pneumatic Power Tool
EN
Hydro-Pneumatic Power Tool
BG
Хидро-пневматичен електроинструмент
HR
Hidro-pneumatski električni alat
CZ
Hydropneumatické nářadí
RO
Unealtă hidro-pneumatică
HU
Hidropneumatikus szerszámgép
SK
Hydro-pneumatické elektrické náradie
SL
Hidro-pnevmatsko električno orodje
RU
Гидропневматический электроинструмент
AR
LV
Hidropneimatiskais elektroinstruments
LT
Hidraulinis-pneumatinis elektrinis įrankis
ET
Hüdropneumaatiline tööriist
EL
Υδροπνευματικό εργαλείο ισχύος
TR
Hidro-Pnömatik Elektrikli Alet
©2021 STANLEY Black & Decker
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically
or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information
provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening
pursues apolicy of continuous product improvement and therefore the products may be subject to change. The information
provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered
Fastening cannot be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not
accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered
Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names,
trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free,
pursuant to the legislation with respect to the protection of trademarks.
2
ENGLISH ORIGINAL INSTRUCTION
CONTENT
1. SAFETY DEFINITIONS ................................................................................................................................................... 4
1.1 GENERAL SAFETY RULES .......................................................................................................................................................................... 4
1.2 PROJECTILE HAZARDS .............................................................................................................................................................................. 4
1.3 OPERATING HAZARDS ............................................................................................................................................................................... 5
1.4 REPETITIVE MOTIONS HAZARDS............................................................................................................................................................ 5
1.5 ACCESSORY HAZARDS .............................................................................................................................................................................. 5
1.6 WORKPLACE HAZARDS ............................................................................................................................................................................. 5
1.7 NOISE HAZARDS .......................................................................................................................................................................................... 5
1.8 VIBRATION HAZARDS................................................................................................................................................................................. 5
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNUEMATIC AND HYDRAULIC TOOLS .............................................................. 6
2. SPECIFICATIONS ............................................................................................................................................................ 7
2.1 SPECIFICATION FOR 0753 MK II TYPE TOOL ....................................................................................................................................... 7
2.2 SPECIFICATION FOR 07531 INTENSIFIER ............................................................................................................................................. 7
3. INTENT OF USE .............................................................................................................................................................. 8
3.1 TOOL DIMENSIONS - 07530 MKII MODEL ........................................................................................................................................... 9
3.2 TOOL DIMENSIONS - 07532 MKII MODEL ........................................................................................................................................... 9
4. PUTTING INTO SERVICE ..............................................................................................................................................10
4.1 AIR SUPPLY ..................................................................................................................................................................................................10
4.2 CURSOR ........................................................................................................................................................................................................12
4.3 LOADING AND RELOADING THE TOOL ..............................................................................................................................................12
4.4 OPERATING PROCEDURE ........................................................................................................................................................................13
4.5 PLACING EQUIPMENT .............................................................................................................................................................................. 13
5. SERVICING THE TOOL..................................................................................................................................................14
5.1 DAILY .............................................................................................................................................................................................................14
5.2 WEEKLY .........................................................................................................................................................................................................14
5.3 MOLY LITHIUM GREASE EP 3753 SAFETY DATA..............................................................................................................................14
5.4 SERVICE KIT ..................................................................................................................................................................................................15
6. MAINTENANCE ............................................................................................................................................................16
6.1 DISMANTLING 07530-02200 MKII .......................................................................................................................................................16
6.2 DISMANTLING 07532-02200 MKII .......................................................................................................................................................18
6.3 GENERAL ASSEMBLY OF BASE TOOL 07530-02200 MKII ............................................................................................................. 20
6.4 PARTS LIST FOR BASE TOOL 07530-02200 MKII ..............................................................................................................................21
6.5 GENERAL ASSEMBLY OF BASE TOOL 07532-02200 MKII ............................................................................................................. 22
6.6 PARTS LIST FOR BASE TOOL 07532-02200 MKII ..............................................................................................................................23
6.7 INTENSIFIER 07531-02200 - MAINTENANCE ....................................................................................................................................24
6.8 INTENSIFIER 07531-02200 ......................................................................................................................................................................25
6.9 PILOT VALVE 07005-00590 - MAINTENANCE ...................................................................................................................................27
6.10 PROTECTING THE ENVIRONMENT .......................................................................................................................................................27
6.11 PILOT VALVE 07005-00590 - SPARES INFORMATION .....................................................................................................................28
7. PRIMING ......................................................................................................................................................................29
7.1 OIL DETAILS ................................................................................................................................................................................................. 29
7.2 HYSPIN VG 32 AND AWS 32 OIL SAFETY DAT ..................................................................................................................................29
7.3 PRIMING PROCEDURE..............................................................................................................................................................................29
8. FAULT DIAGNOSIS ....................................................................................................................................................... 30
9. EC DECLARATION OF CONFORMITY .......................................................................................................................... 32
10. UK DECLARATION OF CONFORMITY........................................................................................................................33
11. PROTECT YOUR INVESTMENT! ...................................................................................................................................34
3
ORIGINAL INSTRUCTION ENGLISH
This instruction manual must be read by any person installing or operating this tool with particular attention to the
following safety rules.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should
be assessed for each use.
Use hearing protection in accordance with employer’sinstructions and as required by occupational health and
safety regulations.
Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and
heat. Wear suitable gloves to protect hands.
1. SAFETY DEFINITIONS
The denitions below describe the level of severity for each signal word. Please read the manual and pay attention to these
symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates apotentially hazardous situation which, if not avoided, may
result in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage. Read and
understand all warnings and operating instructions before using this equipment. When using power tools, basic safety
precautions must always be followed to reduce the risk of personal injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
1.1 GENERAL SAFETY RULES
• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,
changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualied and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modications can reduce the eectiveness of safety measures and increase the risks to the
operator. Any modication to the tool undertaken by the customer will be the customer’sentire responsibility and void
any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that aects
the tool’soperation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are legibly
marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels when
necessary.
• The tool must be maintained in asafe working condition at all times and examined at regular intervals for damage
and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not
dismantle this tool without prior reference to the maintenance instructions.
1.2 PROJECTILE HAZARDS
• Disconnect the tool from the air supply before performing any maintenance, attempting to adjust, t or remove anose
assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity
projectiles.
• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be
assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely xed.
• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
• DO NOT operate atool that is directed towards any person(s).
4
ENGLISH ORIGINAL INSTRUCTION
1.3 OPERATING HAZARDS
• Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and heat.
Wear suitable gloves to protect hands.
• Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
• Hold the tool correctly; be ready to counteract normal or sudden movements and have both hands available.
• Keep tool handles dry, clean, and free from oil and grease.
• Maintain abalanced body position and secure footing when operating the tool.
• Release the start-and-stop device in the case of an interruption of the hydraulic supply.
• Use only lubricants recommended by the manufacturer.
• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken to wash
thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.
• Avoid unsuitable postures as it is likely for these positions not to allow counteracting of normal or unexpected
movement of the tool.
• If the tool is xed to asuspension device, make sure that the xation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not tted.
• DO NOT operate tool with the nose casing removed.
• Adequate clearance is required for the tool operator’shands before proceeding.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• DO NOT abuse the tool by dropping or using it as ahammer.
• Care should be taken to ensure that spent mandrels do not create ahazard.
1.4 REPETITIVE MOTIONS HAZARDS
• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the
body.
• While using the tool, the operator should adopt acomfortable posture whilst maintaining asecure footing and
avoiding awkward or o-balance postures. The operator should change posture during extended tasks; this can help
avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or stiness, these warning signs should not be ignored. The operator should tell the
employer and consult aqualied health professional.
1.5 ACCESSORY HAZARDS
• Disconnect the tool from the air supply before tting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do
not use other types or sizes of accessories or consumables.
1.6 WORKPLACE HAZARDS
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and
also of trip hazards caused by the air line or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric
power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause ahazard if damaged by use of the tool.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
• Care should be taken to ensure that spent mandrels do not create ahazard.
1.7 NOISE HAZARDS
• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus
(ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate
controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from
“ringing”.
• Use hearing protection in accordance with employer’sinstructions and as required by occupational health and safety
regulations.
• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the
noise level.
1.8 VIBRATION HAZARDS
• Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
• Wear warm clothing when working in cold conditions and keep your hands warm and dry.
5
ORIGINAL INSTRUCTION ENGLISH
• If you experience numbness, tingling, pain or whitening of the skin in your ngers or hands, stop using the tool, tell
your employer and consult aphysician.
• Where possible Support the weight of the tool in astand, tensioner or balancer, because alighter grip can then be used
to support the tool.
1.9 ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC & HYDRAULIC POWER TOOLS
• The operating supply air must not exceed 7 bar (100 PSI).
• Air under pressure can cause severe injury.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use, before changing accessories or
when making repairs.
• DO NOT let air exhaust opening on the mandrel collector face in the direction of the operator or other persons. Never
direct air at yourself or anyone else.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and ttings.
• Prior to use, inspect airlines for damage, all connections must be secure. Do not drop heavy objects on hoses. A sharp
impact may cause internal damage and lead to premature hose failure.]
• Cold air shall be directed away from hands.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables
shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing tool by the hose. Always use the placing tool handle.
• Vent holes must not become blocked or covered.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.
• Oil under pressure can cause severe injury.
• Prior to use, inspect hydraulic hoses for damage. All hydraulic connections must be clean, fully engaged and tight
before operation. Do not drop heavy objects on hoses. A sharp impact may cause internal damage and lead to
premature hose failure.
• DO NOT pull or move the intensier unit using the hoses. Always use the unit handle.
• Use only clean oil and lling equipment.
• Only recommended hydraulic uids may be used.
• Maximum temperature of the hydraulic uid at the inlet is 100°C (212°F).
WARNING: While a small amount of wear and marking will naturally occur through normal and correct use of mandrels,
they must be regularly examined for excessive wear and marking, with particular attention to the head diameter, the
tail jaw gripping area of the shank or heavy pitting of the shank and any mandrel distortion. Mandrels which fail during
use could forcibly exit the tool. It is the customer’s responsibility to ensure that mandrels are replaced before any
excessive levels of wear and always before the maximum recommended number of placings. Contact your STANLEY
Engineered Fastening representative who will let you know what that gure is by measuring the broach load of your
application with our calibrated measuring tool.
STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve
the right to change the specication of any product without prior notice.
6
ENGLISH ORIGINAL INSTRUCTION
2. SPECIFICATIONS
2.1 SPECIFICATION FOR 0753 MK II TYPE TOOL
Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in2)
Free Air Volume Required @ 5.1 bar /75 lbf/in22.6 litres (0.09 ft3)
Stroke Minimum 30.0 mm (1.18 in)
Pull Force @ 5.5 bar /80 lbf/in23.89 kN (875 lbf)
Cycle time Approximately 1 second
Weight Pistol 1.2 kg (2.64 lb)
2.2 SPECIFICATION FOR 07531 INTENSIFIER
Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in2)
Intensication Ratio 32:1
Noise values determined according to noise test code ISO 15744 and ISO 3744. 0753
A-weighted sound power level dB(A), LWA Uncertainty noise: kWA = 2.3 dB(A) 85.7 dB(A)
A-weighted emission sound pressure level at the work station
dB(A), LpA
Uncertainty noise: kpA = 2.3 dB(A) 74.8 dB(A)
C-weighted peak emission sound pressure level dB(C), LpC, peak Uncertainty noise: kpC = 2.5 dB(C) 97.9 dB(C)
Vibration values determined according to vibration test code ISO 20643 and ISO 5349. 0753
Vibration emission level, ahd:Uncertainty vibration: k = 0.19 m/s 0.73 m/s
Declared vibration emission values in accordance with EN 12096
7
ORIGINAL INSTRUCTION ENGLISH
3. INTENT OF USE
The pneumatic 0753 MkII type tool is designed to place Stanley Engineered Fastening speed fasteners (except /” Avlug®)
making it ideal for batch or owline assembly in a wide variety of applications throughout all industries.
The Hand Tool and Intensier have been tested as separate items and combined. They must only be used together and for
no other purposes. Refer to "Putting into Service" on page 10 for connection details.
Both models, the 07530 MkII and 07532 MkII are hand-held lightweight tools. Their only dierence lies in the location of the
hose entry.
The top entry on the 07532 MkII tool allows suspension from an added mounting plate, see drawing opposite. Part numbers
are shown to order a complete tool including the intensier and all hoses but no nose equipment.
The pistol number for the 07530 MkII model is 07530-02200 and is 07532-02200 for the 07532 MkII model. See the general
assemblies on pages 20-23.
Both models will place the same fasteners and both will place most repetition fasteners, as shown in the table below.
Both models make use of the same nose equipment. Reference must be made to the Accessories manual (07900-09508)
when selecting compatible components for the type and size of fastener used in your application.
DO NOT use under wet conditions or in the presence of ammable liquids or gases.
FASTENER
NAME
FASTENER SIZE
/"/"/"/"/"2.5mm
2.8mm 3mm 3.5mm 4mm 6mm M2.5 4-40 UNC M3 6-32 UNC
CHOBERT®
GROVIT®
AVLUG®
BRIV®
RIVSCREW®
AVTRONIC®
AVSERT®
NEOSPEED(R)
8
ENGLISH ORIGINAL INSTRUCTION
3.1 TOOL DIMENSIONS - 07530 MKII MODEL
Part Number 07530-02100
0753
60
2.36
28
1.10
98
3.85
200
7.87
130
5.12
420
16.54
475
18.70 338
13.30
51
2
163
6.41
140
5.51
50
1.96
3.2 TOOL DIMENSIONS - 07532 MKII MODEL
Part Number 07532-02100
60
2.36
28
1.10
98
3.85
163
6.41
140
5.51
0753
475
18.70
338
13.30
51
2
50
1.96
130
5.12
200
7.87
420
16.54
Dimensions shown in bold are millimetres. Other dimensions are in inches.
9
ORIGINAL INSTRUCTION ENGLISH
4. PUTTING INTO SERVICE
4.1 AIR SUPPLY
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators
and automatic oiling/ltering systems on the main air supply. To ensure maximum tool life and minimum tool maintenance
they should be tted within 3 metres of the tool (see diagram below).
Air supply hoses should have a minimum working eective pressure rating of 150% of the maximum pressure produced
in the system or 10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and
should be armoured where operating conditions may result in hoses being damaged. All air supply hoses MUST have a
minimum bore diameter of 6.4 millimetres or 1/4 inch.
Read daily servicing details page 14.
8
6
4
2
0
10
12
14
16
TAKE OFF POINT
FROM MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR
OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER
(DRAIN DAILY)
LUBRICATOR
3
M
E
T
R
E
S
M
A
X
I
M
U
M
0 7 5 3
TYPE
Follow the steps below when connecting the tool to the intensier and main air supply:
• Push the end of the large hydraulic hose from the tool into the quick release connector on the end of the intensier.
• On the front face of the intensier:
• Push the blue pneumatic (4mm OD) line into the reducer tting which is located in the left hand bulkhead
connector.
• Push the black pneumatic (4mm OD) line into the plastic collet of the right hand bulkhead connector.
• Fit a pneumatic hose between the male connector at the rear of the intensier and main air supply.
10
ENGLISH ORIGINAL INSTRUCTION
NOSE
JAWS
TOOL
BARREL
CURSOR
SPRING
LOADED END
For reference there are three dierent mechanical cursor types:
• 07271-01100 Used for Standard mandrels and /” Disposable mandrels
• 07279-05843 Used for /” Disposable mandrels
• 07279-05845 Used for /” Disposable mandrels
The dierence in the above assemblies is the internal diameter of the End Plug.
END PLUG
These are colour coded see below:
MECHANICAL CURSOR
PART NO. END PLUG PART NO. COLOUR HOLE DIAMETER (mm)
07271-01100 07150-00402 PLAIN STEEL 2.7
07279-05843 07159-05844 GOLD 2.2
07279-05845 07159-05846 SILVER 3.3
11
ORIGINAL INSTRUCTION ENGLISH
4.2 CURSOR
IMPORTANT
If tted incorrectly, the cursor will not allow feeding of the fasteners.
While the cursor will be tted the correct way round when the tool is supplied, we recommend that you check its orientation
before tting the nose equipment. The sprung loaded, slightly concave, end of the cursor should point towards the front of
the tool as shown in the illustration.
When tted the correct way round, the cursor will easily slide out of the barrel when a mandrel is pushed into its centre then
pulled back.
To reverse the orientation of the cursor, follow these steps:
Item numbers in bold refer to the general assembly and parts list for
the 07530-02200 MkII type on pages 20-21. For the 07532-02200
MkII type, the procedure is the same but the part numbers must be
taken from the general assembly and parts list on pages 22-23.
• Remove the clip 47 and slide o end cap 38.
• Using an Allen Key, remove one cap head screw 44 ensuring
that any trapped air is exhausted. remove the second cap head
screw 44.
• Pull out rear plug 46.
• Pull out tail jaw piston assembly 14 together with jaws 9.
• Lift out spring 13 and jaw housing 8.
• Insert a mandrel into the hole in the rear end of barrel 25 until it protrudes through the front of the barrel, then pull out
the mandrel and cursor together through the front.
• Reassemble components in reverse order.
• Insert Mechanical Cursor Assembly 5 into the front of the barrel, correct way round.
4.3 LOADING AND RELOADING THE TOOL
IMPORTANT
The procedure for loading the tool and for tting the nose equipment to the tool is integral.
When ordering a complete tool or system you will normally be supplied with all the nose equipment required for the
fastener to be placed.
To identify nose equipment components or to select the correct elements, read the nose equipment section, in the
accessories manual (07900-09508).
If you have been supplied with a nose jaw, mandrels and mandrel follower springs proceed with loading the tool and tting
the nose equipment as shown overleaf.
NOSE
JAWS
TOOL
BARREL
CURSOR
SPRING
LOADED END
Item numbers in bold refer to the general assembly and parts list for the 07530-02200 MkII type on pages 20-21. For the
07532-02200 MkII type, the procedure is the same but the part numbers must be taken from the general assembly and parts
list on pages 22-23.
12
ENGLISH ORIGINAL INSTRUCTION
Loading the Tool
• Connect the air supply to the tool.
• Open tail jaws 9 which grip the mandrel, by switching o the tail jaw switch (items 26 and 30).
• Screw selected nose jaws onto barrel 25 of the tool.
• Insert a mandrel into the tail end of the fasteners through the paper pod.
• Slide the mandrel follower spring onto the mandrel ensuring correct orientation, as shown in the accessories manual
(part number 07900-09508).
• Gripping the tail end of the mandrel, tear o the paper pod from around the fasteners.
• Open the nose jaws either by rotating the outer ring on Cam operated jaws or by pushing outwards on the jaw ends, as
illustrated below left.
• Insert the previously assembled mandrel, mandrel follower spring and fasteners into the nose jaws until the rst
fastener to be placed is protruding from the nose jaw.
• Close the nose jaws and adjust so that the rst fastener protrudes by 1.5mm - 3mm (/” to /”), as shown in the
illustration below right.
• Close the tail jaws to ensure the mandrel is gripped, by switching on the tail jaw switch (items 26 and 30).
1.5mm - 3mm
(1/16 " - 1/8 ")
Reloading the Tool
• Open tail jaws 9 of tool.
• Open the nose jaws and pull the empty mandrel and mandrel follower spring out of the tool.
• Reload the tool by following the above instructions, starting at stage.
4.4 OPERATING PROCEDURE
IMPORTANT
You must check that the cursor orientation and the nose equipment are correct before attempting to operate the tool.
• Push the fastener, protruding from the nose jaws, fully into the application holes ensuring that the tool is held square.
• Operate the trigger without releasing - the mandrel head is pulled through the fastener, forming the fastener into the
application.
• Remove the tool.
• Release the trigger. The next fastener will be automatically presented through the nose jaws, ready for placing.
4.5 PLACING EQUIPMENT
All nose equipment, mandrels, follower springs and other accessories can be found in the accessories manual (part number
07900-09508).
Item numbers in bold refer to the general assembly and parts list for the 07530-02200 MkII type on pages 20-21. For the
07532-02200 MkII type, the procedure is the same but the part numbers must be taken from the general assembly and parts
list on pages 22-23.
13
ORIGINAL INSTRUCTION ENGLISH
5. SERVICING THE TOOL
Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles,
whichever is sooner.
IMPORTANT
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
5.1 DAILY
• Daily, before use or when rst putting the tool into service. Pour a few drops of clean lubricating oil into the air inlet of
the intensier if no lubricator is tted on air supply. If the tool is in continuous use, the air hose should be disconnected
from the main air supply and the tool lubricated every two to three hours.
• Check for air and oil leaks. If damaged, hoses and couplings should be replaced.
• If there is no lter on the pressure regulator, bleed the airline to clear it of accumulated dirt or water before connecting
the air hose to the intensier. If there is a lter, drain it.
• Check that the nose equipment is correct.
• Check mandrels regularly for signs of wear or damage monitoring the number of placings (read the safety instructions
on page 4 - 6).
5.2 WEEKLY
• Conduct the full “Daily” procedures as described above.
• Remove, inspect, clean and grease the Tail Jaws (refer to “Tail Jaw Cylinder” in the "Maintenance Section" page 16).
• Check oil level in the intensier Unit reservoir is approximately 12mm (/”) below the transparent cover plate.
CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals
may weaken the materials used in these parts
5.3 MOLY LITHIUM GREASE EP 3753 SAFETY DATA
Grease can be ordered as a single item, the part number is shown in the service kit page 15.
First Aid
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
Fire
FLASH POINT: Above 220°C.
Not classied as ammable.
Suitable extinguishing media: CO, Halon or water spray if applied by an experienced operator.
Environment
Scrape up for burning or disposal on approved site.
Handling
Use barrier cream or oil resistant gloves
Storage
Away from heat and oxidising agent.
14
ENGLISH ORIGINAL INSTRUCTION
5.4 SERVICE KIT
For all servicing we recommend the use of the service kit (part number 07900-05300).
SERVICE KIT
ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF
07900-00157 CIRCLIP PLIERS 1 07900-00352 SEAL REMOVAL HOOK 1
07900-00006 SPATULA 1 07900-00710 BARREL PLUG REMOVAL SPANNER 1
07900-00446 EXTRACTOR 1 07900-00725 BULLET 1
07900-00603 BARREL VICE JAWS 1 07900-00243 SCREWDRIVER 1
07900-00520 ⁄" ROD 1 07900-00717 INTENSIFIER SPANNER 1
07900-00521 ⁄" ROD 1 07900-00013 ⁄" ALLEN KEY 1
07900-00602 'O' RING ASSEMBLY BULLET 1 07900-00617 LOCTITE MULTI-GASKET 574 50ml PACK 1
07900-00595 18mm SPANNER 1 07900-00469 2.5mm ALLEN KEY 1
07900-00434 32mm SPANNER 1 07900-00351 3mm ALLEN KEY 1
07900-00237 ⁄" × ⁄" BSW SPANNER 1 07900-00224 4mm ALLEN KEY 1
07900-00012 ⁄" × ⁄" SPANNER 1 07900-00225 5mm ALLEN KEY 1
07900-00008 ⁄" × ⁄" SPANNER 1 07992-00020 80g TIN MOLY LITHIUM GREASE EP 3753 1
Note: Spanner sizes are measured 'across ats' unless otherwise specied.
15
ORIGINAL INSTRUCTION ENGLISH
6. MAINTENANCE
Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged
or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before
assembling.
IMPORTANT
Safety Instructions appear on page 4 - 6.
The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
The operator should not be involved in maintenance or repair of the tool unless properly trained.
The airline must be disconnected before any servicing or dismantling is attempted, unless specically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Dismantling of the 07530 MkII and 07532 MkII are covered separately. For the 07530 MkII refer to the dismantling procedures
below and for the 07532 MkII refer to pages 16-18. Item numbers in bold refer to the general assemblies and parts lists
for the respective model on pages 20-23.
Prior to dismantling the tool, you will need to remove the nose equipment.
For total tool servicing we advise that you proceed with the dismantling of sub-assemblies in the order shown below after
having disconnected the hydraulic hose from the intensier unit and the trigger air line from the intensier valve, thus
separating the pistol unit from the intensier unit.
The potentially dangerous substances that could have deposited on the machine as a result of work processes must be
removed before maintenance.
6.1 DISMANTLING 07530-02200 MKII
To dismantle the 07532-02200 MkII refer to pages 18-19.
TAIL JAW CYLINDER
• Manually ip the Clip 47 up and remove the End Cap 38.
• Using an Allen Key*, remove one Cap Head Screw 44 ensuring that any trapped air in the tail jaw cylinder is exhausted.
Remove the second Cap Head Screw 44.
• Pull out Rear Plug 46.
• Extract air tail jaw components, comprising Tail Jaw Piston Assembly 14, Spring 13, Jaws 9 and Jaw Housing 8.
• Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.
• Clean out turret using a 4.7mm (/”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite Multi-
gasket 574*.
• Remove piston seal ‘O’ Ring 10.
• Using an Allen Key*, remove all ve handle moulding securing Screws 34, 39 and Nuts 33 from the tool handle.
• Grip Barrel 25 in a vice using soft jaws* to avoid damage.
• Using a box spanner*, unscrew Barrel Plug 7, preventing Barrel 25 turning by using an open ended spanner*.
• Disconnect Air Tail Jaw Concertina Tube 12 from Switch Block 28 and pull Tail Jaw Cylinder 6 from tool.
• Remove ‘O’ Ring 4, Rubbing Strip 15 and Barrel Return Spring 16.
• Free length of Spring 13 should be 38.1mm (1.5”). Replace if necessary.
• Coat the tail jaws with Moly Lithium grease before assembling.
• Assemble in reverse order of dismantling.
* Refers to items included in the 0753 Mkll service kit. For complete list see page 15.
Item numbers in bold refer to the general assemblies and parts lists on pages 22-23.
16
ENGLISH ORIGINAL INSTRUCTION
HYDRAULIC PISTON
• Remove Tail Jaw Cylinder 6 as described earlier.
• Grip Body 19 in vice using soft jaws* to avoid damage, undo Stroke Limiter 17.
• Grip Barrel 25 in soft jaw vice, pull Body 19 from Barrel 25 (a small quantity of hydraulic oil will be ejected from inside
body).
• Remove Piston 18 carefully so as not to damage body bore.
• Remove Seal 3.
• Seal 1 is dicult to remove without damaging, but can remain in place during cleaning (provided it is not aected by
cleaning process). If however, Seal 1 requires renewing proceed as follows:
• Using spatula*, prise out Seal 1 from Body 19, taking care not to damage body cavity and bores. The removed Seal 1
MUST be discarded.
• To replace Seal 1, unscrew Hydraulic Hose Assembly 22 and t a spare Bleed Plug Assembly 2 screwing it in to bring
inside face level with internal bore.
• Unscrew existing bleed plug until inside face is level with internal bore. This will provide a smooth passage for insertion
of new Seal 1 through rear of body.
• Ensure the seal is well greased and the correct way round with the open end of the seal facing the rear tail jaws.
• Complete assembly in reverse order of dismantling.
TRIGGER ASSEMBLY
• To dismantle/service assembly, remove covers from the tool as described earlier.
• Disconnect all air hoses from assembly, taking care not to damage them. Remove assembly.
• Using a spanner*, unscrew the Retainer 49 and remove. Take care to keep the Spring 50.
• Prise o the ‘O’ Ring 53 taking care not to damage the Spindle 54 and Retainer 49 seatings.
• Clean and re-assemble using a new ‘O’ Ring 53.
• Check length of Spring 50 which must be 12.7mm (0.5”) free length – replace if necessary.
• Assembly in reverse order of dismantling.
TAIL JAW ON/OFF VALVE
• The unit is designed so that minimum of servicing is required during the life of the tool.
• If it is necessary to dismantle valve, proceed as follows:
• Disconnect air hose from assembly, taking care not to damage them. Remove assembly.
• Using an Allen Key*, loosen Screw 27 clamping assembly to Barrel 25 and remove assembly.
• Using a screwdriver*, carefully remove the Chrome Star-lock Washer 26 from Air Tail Jaw Spool 29 and discard washer.
• Extract Air Tail Jaw Spool 29 from Switch Block 28.
• Taking care not to damage the Air Tail Jaw Spool 29, remove the ‘O’ Rings 31.
• Clean spool and ret new ‘O’ Rings 31 using assembly bullet* and insert into Switch Block 28, noting its orientation.
• Fit New Chrome Star-lock Washer 26 by clamping in vice using a soft jaw vice to prevent damage. DO NOT USE UNDUE
FORCE.
• Complete assembly in reverse order of dismantling.
TAIL JAW PRESSURE NON-RETURN VALVE
• The Non-return Valve 21 is located in the tool handle.
• To remove/replace the Non-return Valve 21 depress the bulk head ttings and withdraw the Blue Plastic Tube 23 from
both ends.
• When replacing the Non-return Valve 21, note the orientation.
* Refers to items included in the 0753 Mkll service kit. For complete list see page 15.
Item numbers in bold refer to the general assemblies and parts lists on pages 22-23.
17
ORIGINAL INSTRUCTION ENGLISH
HANDLE & END CAP
• Clean and inspect mouldings for cracks or other damage.
CURSOR
• Clean and oil Mechanical Cursor Assembly 5 occasionally with a little light oil.
IMPORTANT
Check the tool against daily and weekly servicing.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
6.2 DISMANTLING 07532-02200 MKII
To dismantle the 07530-02200 MkII refer to pages 16-18.
TAIL JAW CYLINDER
• Manually ip the Clip 54 up and remove the End Cap 45.
• Using an Allen Key*, remove one cap head Screw 51 ensuring that any trapped air in the tail jaw cylinder is exhausted.
Remove the second cap head Screw 51.
• Push forward Rear Plug 53 against Spring 20 and release quickly to allow Rear Plug 53 to fall away.
• Extract air tail jaw components, comprising Tail Jaw Piston Assembly 21, Spring 20, Jaws 16 and Jaw Housing 15.
• Remove plug at rear of piston assembly using an Allen Key* and a bar through the large slot in the turret.
• Clean out turret using a 4.7mm (/”) drill and replace plug using a non-hardening sealing compound, e.g. Loctite Multi-
gasket 574*.
• Remove piston seal ‘O’ Ring 17.
• Using an Allen Key*, remove all ve handle moulding securing Screws 41, 46 and Nuts 40 from the tool handle.
• Grip Barrel 31 in a vice using soft jaws* to avoid damage.
• Using a box spanner*, unscrew Barrel Plug 14, preventing Barrel 31 turning by using an open ended spanner*.
• Disconnect Air Tail Jaw Concertina Tube 19 from Switch Block 35 and pull Tail Jaw Cylinder 12 from tool.
• Remove ‘O’ Ring 10, Rubbing Strip 22 and Barrel Return Spring 13.
• Free length of Spring 20 should be 38.1mm (1.5”). Replace if necessary.
• Coat the tail jaws with Moly Lithium grease before assembling.
• Assemble in reverse order of dismantling.
HYDRAULIC PISTON
• Remove Tail Jaw Cylinder 12 as described earlier.
• Grip Body 25 in vice using soft jaws* to avoid damage, undo Stroke Limiter 23.
• Grip Barrel 31 in soft jaw vice, pull Body 25 from Barrel 31 (a small quantity of hydraulic oil will be ejected from inside
body).
• Remove Piston 24 carefully so as not to damage body bore.
• Remove Seal 9.
• Seal 1 is dicult to remove without damaging, but can remain in place during cleaning (provided it is not aected by
cleaning process). If however, Seal 1 requires renewing proceed as follows:
• Using spatula*, prise out Seal 1 from Body 25, taking care not to damage body cavity and bores. The removed Seal 1
MUST be discarded.
* Refers to items included in the 0753 Mkll service kit. For complete list see page 15.
Item numbers in bold refer to the general assemblies and parts lists on pages 22-23.
18
ENGLISH ORIGINAL INSTRUCTION
• To replace Seal 1, disconnect Hydraulic Hose Assembly 63 and all the associated air pipes. Unscrew Self Closing Coupler
6, remove Suspension Mounting Plate 4, unscrew the Adapter Top Hose 2 and t a spare Bleed Plug Assembly 30
screwing it into bring the inside face level with the internal bore.
• Unscrew existing bleed plug until inside face is level with internal bore. This will provide a smooth passage for insertion
of new Seal 1 through rear of body.
• Ensure the seal is well greased and the correct way round with the open end of the seal facing the rear tail jaws.
• Complete assembly in reverse order of dismantling.
TRIGGER ASSEMBLY
• To dismantle/service assembly, remove covers from the tool as described earlier.
• Disconnect all air hoses from assembly, taking care not to damage them. Remove assembly.
• Using a spanner*, unscrew the Retainer 56 and remove. Take care to keep the Spring 57.
• Prise o the ‘O’ Ring 60 taking care not to damage the Spindle 61 and Retainer 56 seatings.
• Clean and re-assemble using a new ‘O’ Ring 60.
• Check length of Spring 57 which must be 12.7mm (0.5”) free length – replace if necessary.
• Assembly in reverse order of dismantling.
TAIL JAW ON/OFF VALVE
• The unit is designed so that minimum of servicing is required during the life of the tool.
• If it is necessary to dismantle valve, proceed as follows:
• Disconnect air hose from assembly, taking care not to damage them. Remove assembly.
• Using an Allen Key*, loosen Screw 34 clamping assembly to Barrel 31 and remove assembly.
• Using a screwdriver*, carefully remove the Chrome Star-lock Washer 33 from Air Tail Jaw Spool 36 and discard washer.
• Extract Air Tail Jaw Spool 36 from Switch Block 35.
• Taking care not to damage the Air Tail Jaw Spool 36, remove the ‘O’ Rings 38.
• Clean spool and ret new ‘O’ Rings 38 using assembly bullet* and insert into Switch Block 35, noting its orientation.
• Fit New Chrome Star-lock Washer 33 by clamping in vice using soft Jaws to prevent damage. DO NOT USE UNDUE
FORCE.
• Complete assembly in reverse order of dismantling.
TAIL JAW PRESSURE NON-RETURN VALVE
• The Non-return Valve 26 is located in the tool handle.
• To remove/replace the Non-return Valve 26 depress the bulk head ttings and withdraw Blue Plastic Tube 27 from both
ends.
• When replacing the Non-return Valve 26, note the orientation.
HANDLE & END CAP
• Clean and inspect mouldings for cracks or other damage.
CURSOR
• Clean and oil Mechanical Cursor Assembly 11 occasionally with a little light oil.
IMPORTANT
Check the tool against daily and weekly servicing.
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.
* Refers to items included in the 0753 Mkll service kit. For complete list see page 15.
Item numbers in bold refer to the general assemblies and parts lists on pages 22-23.
19
ORIGINAL INSTRUCTION ENGLISH
6.3 GENERAL ASSEMBLY OF BASE TOOL 07530-02200 MKII
25
24
TRIGGER VALVE DETAIL
27
60
26
SECTION 'X'-'X'
PART SECTION 'W'-'W'
W
29
30
31
53
54
32
34
33
34
33
34
33
39
33
39
33
35
HANDLE COVER DETAILS
28
X
X
24
78 1096531
20 18 1516 13
11
12
1417
22
21
23
44
43
46
45
44 45
47
19
36 37
38
40
41
48
52
49 50
20
51
20
ENGLISH ORIGINAL INSTRUCTION
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