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Assembly kit for Renault Magnum/
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Installation manual . . . . . . . . . . . . . . .8
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CS
SK
HU
CoolAir RT780
3
CoolAir RT780
276358
165
1
830
2
CoolAir RT780
4
1
2
2
2
3
4
5
CoolAir RT780
1
2
3
4
5
1
2
3
4
5
6
8
7
6
CoolAir RT780
6
134567
8 9
2
7
12
11
10
1
2
3
8
7
4 9
6
5
7
11
M
M
8
7
CoolAir RT780
bl br gl gr ro sw w
DE Blau Braun Gelb Grün Rot Schwarz Weiß
EN Blue Brown Yellow Green Red Black White
FR Bleu Marron Jaune Vert Rouge Noir Blanc
ES Azul Marrón Amarillo Verde Rojo Negro Blanco
IT Blu Marrone Giallo Verde Rosso Nero Bianco
NL Blauw Bruin Geel Groen Rood Zwart Wit
DA Blå Brun Gul Grøn Rød Sort Hvid
SV Blå Brun Gul Grön Röd Svart Vit
NO Blå Brun Gul Grønn Rød Svart Hvit
FI Sininen Ruskea Keltainen Vihreä Punainen Musta Valkoinen
PT Azul Castanho Amarelo Verde Cinzento Vermelho Preto
RU Синий Коричневый Желтый Зеленый Красный Черный Белый
PL Niebieski Brązowy Żółty Zielony Czerwony Czarny Biały
CS Modrá Hněda Žlutá Zelená Červená Černá Bílá
SK Modrá Hnedá Žltá Zelená Červená Čierna Biela
HU Kék Barna Sárga Zöld Piros Fekete Fehér
EN
CoolAir RT780
8
Contents
1 Symbols and formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.1 Using the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.2 Handling electrical cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3 Conventions in this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.1 General information on the installation manual . . . . . . . . . . . . . . . . . . .11
3.2 Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
6 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7.1 Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7.2 Removing the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7.3 Preparing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7.4 Attaching the seal for the cab roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.5 Installing the unit in the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.6 Installing the electrical supply lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7.7 Fastening the cover frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8 Configuration of unit software . . . . . . . . . . . . . . . . . . . . . . . . .18
8.1 Starting and ending configuration mode. . . . . . . . . . . . . . . . . . . . . . . . .19
8.2 Menu level 1: Set temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
8.3 Menu level 2: Low voltage cut-off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
8.4 Menu level 3: Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
8.5 Menu level 4: Default setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
8.6 Menu level 5: Temperature unit display . . . . . . . . . . . . . . . . . . . . . . . . .22
9 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
EN
9
CoolAir RT780 Symbols and formats
1 Symbols and formats
!
!
A
I
➤ Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
✓ This symbol describes the result of an action.
Fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 Safety instructions
You must read the entire manual thoroughly and carefully.
We can only guarantee the reliability of the air conditioning roof unit if the
instructions are adhered to. The same applies to the prevention of injury
and damage to property.
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and
excess voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal
or serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
NOTE
Supplementary information for operating the product.
EN
Safety instructions CoolAir RT780
10
2.1 Using the device
The freedom of movement of semi-trailers (of the outer edges of the
semi-trailer when turning or jackknifing) and other vehicle attachments
must not be restricted.
Only use the air conditioning roof unit for the purpose specified by the
manufacturer and do not make any alterations or structural changes
to the device.
Do not use the air conditioning roof unit if it is visibly damaged.
The air conditioning roof unit must be installed safely so that it cannot
tip over or fall down.
Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with
the risks involved and the relevant regulations.
Do not use the air conditioning roof unit near flammable fluids and
gases.
Do not operate the air conditioning roof unit if the ambient temperature
is below 0 °C.
Do not undo the upper cover of the air conditioning roof unit in the
event of a fire. Use approved extinguishing agents instead. Do not use
water to extinguish fires.
Please inquire from your vehicle manufacturer whether the height
entered in your vehicle documentation needs to be altered due to the
installation of the air conditioning roof unit (height 165 mm).
Disconnect all power supply lines when working on the air conditioning
roof unit (cleaning, maintenance, etc).
2.2 Handling electrical cables
Use cable ducts to lay cables through walls with sharp edges.
Do not lay loose or bent cables next to electrically conductive
materials (metal).
Do not pull on the cables.
Attach and lay the cables in such a manner that they cannot be tripped
over or damaged.
The electrical power supply may only be connected by a specialist
workshop.
Fit a fuse of 25 amps to the connection to the vehicle's power supply.
Never lay power supply lines (battery leads) in the vicinity of signal or
control cables.
EN
11
CoolAir RT780 Conventions in this manual
3 Conventions in this manual
3.1 General information on the installation manual
This installation manual contains the essential information and instruc-
tions for installing the air conditioning roof unit. The information contained
is orientated towards the company installing the air conditioning roof unit.
The following instructions are intended to help you properly use the
installation manual:
The installation manual is part of the scope of delivery and should be
stored carefully.
The installation manual provides you with important information on the
installation of the device and can also be used as a reference material
in the event of repairs.
The manufacturer assumes no liability for non-observance of this
installation manual. Any claims are excluded in this case.
3.2 Target group
The installation and configuration information in this manual is intended
for qualified installation personnel who are familiar with the guidelines
and safety precautions to be applied during the installation of lorry
accessory parts.
4 Intended use
The installation kit (Magnum: item no. 9100300111, Premium: item
no. 9100300112) enables the installation of a air conditioning roof unit
CoolAir RT780 (item no. 9105306291) in a roof opening (ventilation
hatch) provided at the plant in a Renault Magnum/Premium driver cab.
A
I
NOTICE!
The RT780 unit is not suitable for installation in construction
machines, agricultural machines or similar equipment. They will not
work properly if exposed to strong vibrations.
Operating the RT780 unit with voltages other than those specified
can result in damage to the devices.
NOTE
The RT780 unit is only designed for ambient temperatures of up to
43 °C.
EN
Scope of delivery CoolAir RT780
12
5 Scope of delivery
CoolAir RT780 installation kit for Renault Magnum, item no. 9100300111
CoolAir RT780 installation kit for Renault Premium, item no. 9100300112
Part designation Quantity Item no.
Installation manual 1 4445101409
1/4" hexagon bit 1 4445900172
Thread insert with flange M8 8 4445200068
Thread insert with flange M6 4 4445200069
2.5 m insulating tape (profile: 10 x 20 mm) 1 –
Spacer sleeve L = 18 mm, ∅ 14 mm 8 4443900236
Hex screw M8 x 40 8 –
Spring washer M8 8 –
Washer 8.4 x 20 8 –
Connection cable 6 mm² x 4 m 1 4441300149
Cable binder 1 –
Cover frame 1 4443000294
Washer M6 4 –
Allen screw with cylindrical head M6 x 100 4 –
Spacer sleeve L = 48 mm, ∅ 10 mm 4 4443900241
Part designation Quantity Item no.
Installation manual 1 4445101409
1/4" hexagon bit 1 4445900172
Thread insert with flange M8 8 4445200068
Thread insert with flange M6 4 4445200069
2.5 m insulating tape (profile: 10 x 20 mm) 1 –
Spacer sleeve L = 18 mm, ∅ 14 mm 8 4443900236
Hex screw M8 x 40 8 –
Spring washer M8 8 –
Washer 8.4 x 20 8 –
Connection cable 6 mm² x 4 m 1 4441300149
Cable binder 1 –
Cover frame 1 4443000295
Washer M6 4 –
Allen screw with cylindrical head M6 x 100 4 –
Spacer sleeve L = 48 mm, ∅ 10 mm 4 4443900241
Spacer sleeve L = 40 mm, ∅ 10 mm 4 4443900240
EN
13
CoolAir RT780 Accessories
6 Accessories
Available as accessories (not included in the scope of delivery):
7 Installation
A
7.1 Notes on installation
These installation instructions must be read completely prior to the instal-
lation of the air conditioning roof unit.
The following tips and instructions must be observed wile installing the air
conditioning roof unit:
!
Always check whether any vehicle components could be damaged or
their operation impaired by the unit before installing the air condition-
ing roof unit. You can use fig. 1, page 3 and fig. 2, page 3 to check
the dimensions of the installed unit. The dotted line indicates the mid-
dle of the sunroof opening.
Before installation, find out (by consulting the manufacturer of the
vehicle) whether the construction is designed for the static weight and
the loads of the parking cooler when the vehicle is in motion. The
manufacturer of the air conditioning roof unit assumes no liability
whatsoever.
The roof inclination of the mounting surface may not exceed 8° in the
direction of travel.
Part designation Item no.
Connection cable 8 mm² x 9.5 m 9100300027
NOTICE!
The air conditioning roof unit may only be installed by qualified per-
sonnel from a specialist company. The following information is
intended for technicians who are familiar with the guidelines and
safety precautions to be applied.
The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
Check whether the roof of the vehicle is able to support the weight of
a person before climbing onto it. Ask the vehicle manufacturer about
the permitted roof loads.
WARNING!
Make sure that all electrical components are electrically discharged
before carrying out work on them!
EN
Installation CoolAir RT780
14
The supplied assembly parts must not be modified during installation.
The ventilation slots (grill) may not be covered (minimum distance
from other attachment parts: 10 cm).
You can connect the unit to the battery via the lorry's terminal block or
directly. The terminal block is to be preferred for the connection. On
some vehicles, larger consumers connected to the terminal block are
switched off after a short while if the power requirement is too high.
Ask your vehicle manufacturer for the specifications of the terminal
block.
When installing the system and making the electrical connections,
observe the guidelines from the body manufacturer.
Pay attention to the connection plan for the device:
!
!
No. in fig. 8,
page 6
Designation
1 Control pad
2 Connection cable
3 Room temperature sensor
4Earth
5 Klickson (compressor)
6 Compressor
7 Condenser fan
8 Vaporiser fan
9Earth
10 25 A fuse
11 2 A fuse
12 4 A fuse
WARNING!
Before installing the air conditioning roof unit, all connections to the
battery of the vehicle must be disconnected.
Non-observance of this regulation can result in danger of electrocution.
CAUTION!
Improper installation of the air conditioning roof unit can result in irrepa-
rable damage to the device and put the safety of the user at risk.
The manufacturer will not be held liable for claims if the air conditioning
roof unit is not installed according to this installation manual. That
applies to malfunctions and the safety of the air conditioning roof unit, in
particular to injuries and damage to property.
EN
15
CoolAir RT780 Installation
I
7.2 Removing the sunroof
➤ Remove all screws and fixtures of the existing sunroof.
➤ Take out the sunroof.
➤ Remove the sealant around the opening, so that the surface is clean
and free of grease.
I
7.3 Preparing the unit
A
➤ Place the air conditioning roof unit on a work surface with the housing
facing down.
A
➤ Screw in the 8 self-threading M8 thread inserts in the blind holes
marked with “1” (fig. 3 1, page 4).
Use the supplied 1/4" bit for this.
➤ Screw in the 4 self-threading M6 thread inserts in the corresponding
blind holes on the left and right of the outlet unit as shown in fig. 3 2,
page 4.
Use a 5 mm hexagon bit for this.
NOTE
After installing the unit, the specified parameters of the unit software
must be checked (chapter “Configuration of unit software” on page 18).
NOTE
Dispose of all waste material, glue, silicone and seals separately.
Observe the local disposal guidelines.
NOTICE!
During preparatory work on the surfaces, secure the unit from falling
down.
Make sure that the work surface is clean and level to ensure that the unit
is not damaged.
NOTICE!
Screw in the thread insert vertically.
Do not exceed the screw torque of
8 Nm for M6
10 Nm for M8
EN
Installation CoolAir RT780
16
7.4 Attaching the seal for the cab roof
A
➤ Stick the 2.5 m insulating tape (10 x 20 mm) to the cab roof, following
the outline of the sunroof opening (fig. 4, page 4).
➤ Provide the abutting edge and the top edge of the insulating tape with
an unhardened plastic butyl sealing compound (e.g.
SikaLastomer-710).
7.5 Installing the unit in the sunroof
➤ Set the unit down centrally aligned and in the direction of travel
(fig. 1, page 3) on the sunroof opening.
I
➤ Place the spacer sleeve L = 18 mm (fig. 5 1, page 5) on the
fastening drill holes as shown in fig. 5, page 5.
➤ Screw one hex screw M8 x 40 mm (fig. 5 4, page 5) with a washer
(fig. 5 2, page 5) and spring washer (fig. 5 3, page 5) in the
8 thread inserts on the bottom of the unit.
A
➤ Tighten the screws with a torque of 8 Nm.
NOTICE!
Ensure that the adhesive surface for the seal between the unit and the
cab roof is clean (free of dust, oil, etc.).
NOTE
Make sure the air conditioning roof unit is centred perfectly. The seal
must be applied continuously around the air conditioning roof unit after
being placed on the roof of the vehicle. This is the only way to ensure a
tight seal.
NOTICE!
Do not exceed the specified torque under any circumstances. This is the
only way to ensure that the thread inserts are not torn out.
EN
17
CoolAir RT780 Installation
7.6 Installing the electrical supply lines
!
A
I
You can connect the unit to the battery via the lorry's terminal block or
directly. The terminal block is to be preferred for the connection. Ask your
vehicle manufacturer for the specifications of the terminal block.
➤ Lay the supply line and connect it to the vehicle (red line to plus, black
line to minus).
➤ Plug in the supply line plug into the socket of the air conditioning roof
unit supply line.
➤ To relieve strain on the supply line, secure it with a cable tie, e.g. to
the cab roof.
WARNING!
The electrical power supply may only be performed by qualified
personnel with specialist knowledge.
Make sure there is no voltage present on electrically operated
components before carrying out work on them!
NOTICE!
Fit a fuse of 25 amps to the connection to the vehicle's power supply.
The battery must be able to supply the required current and voltage
(chapter “Technical data” on page 23).
NOTE
The unit is equipped as standard with a 4 m long cable with a cross-
section of 6 mm
2
. If longer cable lengths are required, then the cable
cross-section must be increased by an authorised specialist workshop:
In this case cut off the cable as closely as possible to the unit
(max. 0.5 m) and then establish a suitable connection with a larger
cable cross-section.
When the cable is extended by 4 m to 6 m in length, the manufacturer
recommends using a cross-section of at least 8 mm
2
.
EN
Configuration of unit software CoolAir RT780
18
7.7 Fastening the cover frame
A
fig. 6, page 5
➤ Fasten the cover frame (6) to the unit with the four cylindrical screws
(Magnum: M6 x 110 mm; Premium: M6 x 100 mm) (8), washers (7)
and the eight spacer sleeves (Magnum: two L = 48 mm; Premium:
one L = 48 mm and one L = 40 mm) (5). The spacer sleeves keep the
cover frame apart from the unit.
8 Configuration of unit software
Before you first start up the unit, the controls can be adapted to suit the
installation conditions. This must be done by the person installing the unit.
In configuration mode, the following unit software parameters must be set
at the control panel (fig. 7, page 6).
I
NOTICE!
Screw the screws in carefully order not to damage the cover frame.
Menu
level
Parameter Meaning
Default
setting
1 Set temperature The unit starts at the temperature
defined here.
20 °C (68 °F)
2 Low voltage
cut-off
The battery monitor shuts down the unit
at the voltage defined here.
Characteristic
figure 4 =
22,8 V
3 Operating mode The unit starts with the operating mode
defined here.
0 = Automatic
mode
4 Default settings Parameters 1 – 3 can be reset to the
default settings.
--
5 Temperature unit
display
The temperature can be displayed in °C
or °F.
°C
NOTE
Configuration mode can still be activated if the undervoltage protection
mechanism has switched off the unit and only residual voltage is
available.
EN
19
CoolAir RT780 Configuration of unit software
8.1 Starting and ending configuration mode
The adjustable parameters can be changed in configuration mode:
➤ When using the button to switch on the unit, hold both buttons +
and
– pressed until the compressor LED flashes.
✓ You are now in configuration mode.
✓ The display version (e. g. “3.1S”) appears in the display for 2 seconds.
✓ The first digit of the display shows the menu level and the second and
third digits show the parameters which can be set, e.g. 1.17 for menu
level 1 and a set target value of 17 °C.
I
➤ Press the button to quit configuration mode.
8.2 Menu level 1: Set temperature
The unit always starts with a defined value for the room temperature. This
parameter can be configured between 17 and 30 °C (62 and 86 °F).
➤ Start configuration mode (chapter “Starting and ending configuration
mode” on page 19).
✓ The first digit of the display shows the menu level and the second and
third show the parameter which can be set.
➤ Press the button to change the parameters.
➤ Use the +
and
–
buttons
to select the target value (in °C) at which the
unit should start operation.
✓ The digits in the display flash until the parameter you entered is
confirmed.
➤ Press the button to confirm your entry.
✓ The set value is saved and is then used when the unit is restarted.
✓ You are now in menu level 1 again and can use the +
and
– buttons to
switch between menu levels.
NOTE
If you make no entry on the control panel for 60 seconds, the unit quits
configuration mode and shuts down.
EN
Configuration of unit software CoolAir RT780
20
8.3 Menu level 2: Low voltage cut-off
The battery monitor protects the battery from excessive discharging.
A
If only the set power supply is available here for the air conditioning roof
unit, the unit is switched off.
➤ Start configuration mode (chapter “Starting and ending configuration
mode” on page 19).
✓ The first digit of the display shows the menu level and the second and
third show the parameter which can be set.
➤ Press the
+
button
once to switch to menu level
2
.
➤ Press the button to change the parameter.
✓ The digits in the display flash until the parameter you entered is
confirmed.
➤ Use the +
and
–
buttons
to set the value for low voltage shutdown. The
characteristic figures at second and third place on the display repre-
sent the voltage (V) at which the unit is shut down:
➤ Press the button to confirm your entry.
✓ The set value is saved and is then used when the unit is restarted.
✓ You are now in menu level 2 again and can use the +
and
– buttons to
switch between menu levels.
NOTICE!
When the battery monitor switches the device off, the battery only has
part of its charging capacity. Avoid starting repeatedly or operating elec-
trical consumers. Make sure that the battery is recharged. As soon as
the required voltage is available again, the unit can be operated again.
Characteristic
figure
Low voltage
shutdown
Characteristic
figure
Low voltage
shutdown
1 22.2 6 23.0
2 22.4 7 23.1
3 22.6 8 23.2
4 22.8 9 23.4
5 22.9 10 23.6
/