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Assembly kit for
DAF XF 105 Super Space Cab
Installation manual . . . . . . . . . . . . . . .9
Montagesatz für
DAF XF 105 Super Space Cab
Einbauanleitung . . . . . . . . . . . . . . . .26
Kit de montage pour
DAF XF 105 Super Space Cab
Notice de montage . . . . . . . . . . . . . .44
Juego de montaje para
DAF XF 105 Super Space Cab
Instrucciones de instalación . . . . . . .62
Set di montaggio per
DAF XF 105 Super Space Cab
Istruzioni di montaggio . . . . . . . . . . .80
Montageset voor
DAF XF 105 Super Space Cab
Montagehandleiding. . . . . . . . . . . . .98
Monteringssæt til
DAF XF 105 Super Space Cab
Installationsvejledning . . . . . . . . . . 116
Monteringssats för
DAF XF 105 Super Space Cab
Monteringsanvisning . . . . . . . . . . .133
Monteringssett for
DAF XF 105 Super Space Cab
Montasjeveiledning . . . . . . . . . . . .149
Asennussarja malleihin
DAF XF 105 Super Space Cab
Asennusohje . . . . . . . . . . . . . . . . .165
Kit de montagem para
DAF XF 105 Super Space Cab
Instruções de montagem . . . . . . . .181
Монтажный комплект для
DAF XF 105 Super Space Cab
Инструкция по монтажу . . . . . . . .199
Zestaw montażowy do
DAF XF 105 Super Space Cab
Instrukcja montażowa . . . . . . . . . .217
EN
DE
FR
ES
IT
NL
DA
SV
NO
FI
PT
RU
PL
Montážní sada pro vozidla
DAF XF 105 Super Space Cab
Návod k instalaci . . . . . . . . . . . . . . 235
Montážna súprava pre
DAF XF 105 Super Space Cab
Montážny návod . . . . . . . . . . . . . . 252
Szerelőkészlet a következőkhöz:
DAF XF 105 Super Space Cab
Szerelési útmutató. . . . . . . . . . . . . 270
CS
SK
HU
CoolAir RT780
3
CoolAir RT780
276358
177
1
830
2
CoolAir RT780
4
1
2
3
3
3
3
1
2
3
4
4
5
CoolAir RT780
5
≥ 40 mm
6
CoolAir RT780
6
1
2
3
4
5
6
9
8
7
7
7
CoolAir RT780
134567
8
9
2
8
12
11
10
1
2
3
8
7
4 9
6
5
7
11
M
M
9
CoolAir RT780
8
bl br gl gr ro sw w
DE Blau Braun Gelb Grün Rot Schwarz Weiß
EN Blue Brown Yellow Green Red Black White
FR Bleu Marron Jaune Vert Rouge Noir Blanc
ES Azul Marrón Amarillo Verde Rojo Negro Blanco
IT Blu Marrone Giallo Verde Rosso Nero Bianco
NL Blauw Bruin Geel Groen Rood Zwart Wit
DA Blå Brun Gul Grøn Rød Sort Hvid
SV Blå Brun Gul Grön Röd Svart Vit
NO Blå Brun Gul Grønn Rød Svart Hvit
FI Sininen Ruskea Keltainen Vihreä Punainen Musta Valkoinen
PT Azul Castanho Amarelo Verde Cinzento Vermelho Preto
RU Синий Коричневый Желтый Зеленый Красный Черный Белый
PL Niebieski Brązowy Żółty Zielony Czerwony Czarny Biały
CS Modrá Hněda Žlutá Zelená Červená Černá Bílá
SK Modrá Hnedá Žltá Zelená Červená Čierna Biela
HU Kék Barna Sárga Zöld Piros Fekete Fehér
EN
9
CoolAir RT780
Contents
1 Symbols and formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.1 Using the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Handling electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Conventions in this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3.1 General information on the installation manual . . . . . . . . . . . . . . . . . . . 12
3.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
7.1 Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.2 Removing the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.3 Preparing the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7.4 Mounting the adapter frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.5 Attaching the seal for the cab roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.6 Installing the unit in the sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.7 Installing the electrical supply lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.8 Fastening the cover frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8 Configuration of unit software . . . . . . . . . . . . . . . . . . . . . . . . .20
8.1 Starting and ending configuration mode . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Menu level 1: Set temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.3 Menu level 2: Low voltage cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.4 Menu level 3: Operating mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.5 Menu level 4: Default setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.6 Menu level 5: Temperature unit display. . . . . . . . . . . . . . . . . . . . . . . . . 24
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
EN
Symbols and formats CoolAir RT780
10
1 Symbols and formats
!
!
A
I
➤ Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
✓ This symbol describes the result of an action.
Fig. 1 5, page 3: This refers to an element in an illustration. In this case,
item 5 in figure 1 on page 3.
2 Safety instructions
You must read the entire manual thoroughly and carefully.
We can only guarantee the reliability of the air conditioning roof unit if the
instructions are adhered to. The same applies to the prevention of injury
and damage to property.
The manufacturer accepts no liability for damage in the following cases:
Faulty assembly or connection
Damage to the product resulting from mechanical influences and
excess voltage
Alterations to the product without express permission from the manu-
facturer
Use for purposes other than those described in the operating manual
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal
or serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and
impair the function of the product.
NOTE
Supplementary information for operating the product.
EN
11
CoolAir RT780 Safety instructions
2.1 Using the device
The freedom of movement of semi-trailers (of the outer edges of the
semi-trailer when turning or jackknifing) and other vehicle attachments
must not be restricted.
Only use the air conditioning roof unit for the purpose specified by the
manufacturer and do not make any alterations or structural changes
to the device.
Do not use the air conditioning roof unit if it is visibly damaged.
The air conditioning roof unit must be installed safely so that it cannot
tip over or fall down.
Installation, maintenance and repair work may only be carried out by
qualified personnel from a specialist company who are familiar with
the risks involved and the relevant regulations.
Do not use the air conditioning roof unit near flammable fluids and
gases.
Do not operate the air conditioning roof unit if the ambient temperature
is below 0 °C.
Do not undo the upper cover of the air conditioning roof unit in the
event of a fire. Use approved extinguishing agents instead. Do not use
water to extinguish fires.
Please inquire from your vehicle manufacturer whether the height
entered in your vehicle documentation needs to be altered due to the
installation of the air conditioning roof unit (height 177 mm).
Disconnect all power supply lines when working on the air conditioning
roof unit (cleaning, maintenance, etc).
2.2 Handling electrical cables
Use cable ducts to lay cables through walls with sharp edges.
Do not lay loose or bent cables next to electrically conductive
materials (metal).
Do not pull on the cables.
Attach and lay the cables in such a manner that they cannot be tripped
over or damaged.
The electrical power supply may only be connected by a specialist
workshop.
Fit a fuse of 25 amps to the connection to the vehicle's power supply.
Never lay power supply lines (battery leads) in the vicinity of signal or
control cables.
EN
Conventions in this manual CoolAir RT780
12
3 Conventions in this manual
3.1 General information on the installation manual
This installation manual contains the essential information and instruc-
tions for installing the air conditioning roof unit. The information contained
is orientated towards the company installing the air conditioning roof unit.
The following instructions are intended to help you properly use the
installation manual:
The installation manual is part of the scope of delivery and should be
stored carefully.
The installation manual provides you with important information on the
installation of the device and can also be used as a reference material
in the event of repairs.
The manufacturer assumes no liability for non-observance of this
installation manual. Any claims are excluded in this case.
3.2 Target group
The installation and configuration information in this manual is intended
for qualified installation personnel who are familiar with the guidelines
and safety precautions to be applied during the installation of lorry
accessory parts.
4 Intended use
This installation kit (item no. 9100300094) allows a CoolAir RT780 air
conditioning roof unit (item no. 9105306291) to be installed in the factory-
fitted roof ventilation opening (hatch) of a DAF XF 105/
106 Super Space Cab driver cab.
A
I
NOTICE!
The RT780 unit is not suitable for installation in construction
machines, agricultural machines or similar equipment. They will not
work properly if exposed to strong vibrations.
Operating the RT780 unit with voltages other than those specified
can result in damage to the devices.
NOTE
The RT780 unit is only designed for ambient temperatures of up to
43 °C.
EN
13
CoolAir RT780 Scope of delivery
5 Scope of delivery
CoolAir RT780 installation kit for DAF XF 105/106 Super Space Cab,
item no. 9100300094
6 Accessories
Available as accessories (not included in the scope of delivery):
Part designation Quantity Item no.
Installation manual 1 4445101421
1/4" hexagon bit 1 4445900172
Thread insert with flange M8 4 4445200068
Thread insert with flange M6 18 4445200069
Adapter frame 1 4443000300
Hex screw M6 x 20 14 –
Spring washer M6 14 –
Washer 6.5 x 20 14 –
2.5 m insulating tape (profile: 10 x 20 mm) 1 –
Fastening holder 2 4442500618
Hex screw M8 x 100 4 –
Washer 8.4 x 20 4 –
Nut M8 4 –
Connection cable 6 mm² x 4 m 1 4441300149
Cable binder 1 –
Cover frame 1 4443000291
Allen screw with cylindrical head M6 x 110 4 –
Washer M6 4 –
Spacer sleeve L = 40 mm, ∅ 10 mm 8 4443900240
Spacer sleeve L = 12 mm, ∅ 10 mm 4 4443900239
Part designation Item no.
Connection cable 8 mm² x 9.5 m 9100300027
EN
Installation CoolAir RT780
14
7Installation
A
7.1 Notes on installation
These installation instructions must be read completely prior to the instal-
lation of the air conditioning roof unit.
The following tips and instructions must be observed wile installing the air
conditioning roof unit:
!
Always check whether any vehicle components could be damaged or
their operation impaired by the unit before installing the air condition-
ing roof unit. You can use fig. 1, page 3 and fig. 2, page 3 to check
the dimensions of the installed unit. The dotted line indicates the mid-
dle of the sunroof opening.
Before installation, find out (by consulting the manufacturer of the
vehicle) whether the construction is designed for the static weight and
the loads of the parking cooler when the vehicle is in motion. The
manufacturer of the air conditioning roof unit assumes no liability
whatsoever.
The roof inclination of the mounting surface may not exceed 8° in the
direction of travel.
The supplied assembly parts must not be modified during installation.
The ventilation slots (grill) may not be covered (minimum distance
from other attachment parts: 10 cm).
NOTICE!
The air conditioning roof unit may only be installed by qualified per-
sonnel from a specialist company. The following information is
intended for technicians who are familiar with the guidelines and
safety precautions to be applied.
The manufacturer only assumes liability for parts included in the
scope of delivery. The validity of the warranty expires if the device is
installed together with third-party parts.
Check whether the roof of the vehicle is able to support the weight of
a person before climbing onto it. Ask the vehicle manufacturer about
the permitted roof loads.
WARNING!
Make sure that all electrical components are electrically discharged
before carrying out work on them!
EN
15
CoolAir RT780 Installation
You can connect the unit to the battery via the lorry's terminal block or
directly. The terminal block is to be preferred for the connection. On
some vehicles, larger consumers connected to the terminal block are
switched off after a short while if the power requirement is too high.
Ask your vehicle manufacturer for the specifications of the terminal
block.
When installing the system and making the electrical connections,
observe the guidelines from the body manufacturer.
Pay attention to the connection plan for the device:
!
!
I
No. in fig. 9,
page 7
Designation
1 Control pad
2 Connection cable
3 Room temperature sensor
4Earth
5 Klickson (compressor)
6 Compressor
7 Condenser fan
8 Vaporiser fan
9Earth
10 25 A fuse
11 2 A fuse
12 4 A fuse
WARNING!
Before installing the air conditioning roof unit, all connections to the
battery of the vehicle must be disconnected.
Non-observance of this regulation can result in danger of electrocution.
CAUTION!
Improper installation of the air conditioning roof unit can result in irrepa-
rable damage to the device and put the safety of the user at risk.
The manufacturer will not be held liable for claims if the air conditioning
roof unit is not installed according to this installation manual. That
applies to malfunctions and the safety of the air conditioning roof unit, in
particular to injuries and damage to property.
NOTE
After installing the unit, the specified parameters of the unit software
must be checked (chapter “Configuration of unit software” on page 20).
EN
Installation CoolAir RT780
16
7.2 Removing the sunroof
➤ Remove all screws and fixtures of the existing sunroof.
➤ Take out the sunroof.
➤ Remove the sealant around the opening, so that the surface is clean
and free of grease.
I
7.3 Preparing the unit
A
➤ Place the air conditioning roof unit on a work surface with the housing
facing down.
A
➤ Screw in the 14 self-threading M6 thread inserts in the blind holes
marked with “3” (fig. 3 1, page 4).
Use a 5 mm hexagon bit for this.
➤ Screw in the 4 self-threading M6 thread inserts in the corresponding
blind holes as shown in fig. 3 3, page 4.
➤ Screw in the 4 M8 thread inserts in the corresponding blind holes as
shown in fig. 3 2, page 4.
Use the supplied 1/4" bit for this.
NOTE
Dispose of all waste material, glue, silicone and seals separately.
Observe the local disposal guidelines.
NOTICE!
During preparatory work on the surfaces, secure the unit from falling
down.
Make sure that the work surface is clean and level to ensure that the unit
is not damaged.
NOTICE!
Screw in the thread insert vertically.
Do not exceed the screw torque of
8 Nm for M6
10 Nm for M8
EN
17
CoolAir RT780 Installation
7.4 Mounting the adapter frame
➤ Apply a flexible, non-hardening butyl sealing compound (e.g.
SikaLastomer-710) to the contact surface of the adapter frame
(surface with drill holes for fastening the frame) to the air conditioning
roof unit (fig. 4 1, page 4).
➤ Secure the adapter frame as shown in fig. 4, page 4 with the
14 hexagon head bolts M6 x 20 mm (fig. 4 2, page 4), the spring
washers M6 (fig. 4 3, page 4) and the washers 6.5 x 20 (fig. 4 4,
page 4).
7.5 Attaching the seal for the cab roof
A
➤ Stick the 2.5 m insulating tape (10 x 20 mm) to the cab roof, following
the outline of the sunroof opening (fig. 5, page 5).
➤ Provide the abutting edge and the top edge of the insulating tape with
an unhardened plastic butyl sealing compound (e.g.
SikaLastomer-710).
NOTICE!
Ensure that the adhesive surface for the seal between the unit and the
cab roof is clean (free of dust, oil, etc.).
EN
Installation CoolAir RT780
18
7.6 Installing the unit in the sunroof
➤ Position the fastening holder under the cab roof (fig. 6, page 5). The
fastening holder is pushed between the cab roof (chassis) and the roof
lining.
A
➤ Set the unit down centrally aligned and in the direction of travel
(fig. 1, page 3) on the sunroof opening.
I
➤ Push a hex screw M8 x 100 mm (fig. 7 4, page 6) with a washer
8.4 x 20 (fig. 7 3, page 6) through the 4 through holes in the fasten-
ing holders (fig. 7 2, page 6) and then screw a nut M8 (fig. 7 1,
page 6) approx. 50 mm on the hex screw.
➤ Screw the 4 hex screws M8 x 100 mm in the 4 thread inserts on the
bottom of the unit.
A
➤ Tighten the screws for fastening the unit with a torque of 4 Nm.
➤ Now turn the M8 nuts (fig. 7 1, page 6) to tighten them against the
fastening holder.
NOTICE!
The fastening holders must be positioned on a firm surface, since the
unit will be pushed against the cab roof by the holder. The contact sur-
face of the fastening holder must be at least 40 mm on all sides.
NOTE
Make sure the air conditioning roof unit is centred perfectly. The seal
must be applied continuously around the air conditioning roof unit after
being placed on the roof of the vehicle. This is the only way to ensure a
tight seal.
NOTICE!
Do not exceed the specified torque under any circumstances. This is
necessary in order to avoid deforming the fastening holder. Ensure that
a high amount of contact pressure is achieved with little expenditure of
energy.
EN
19
CoolAir RT780 Installation
7.7 Installing the electrical supply lines
!
A
I
You can connect the unit to the battery via the lorry's terminal block or
directly. The terminal block is to be preferred for the connection. Ask your
vehicle manufacturer for the specifications of the terminal block.
➤ Lay the supply line and connect it to the vehicle (red line to plus, black
line to minus).
➤ Plug in the supply line plug into the socket of the air conditioning roof
unit supply line.
➤ To relieve strain on the supply line, secure it with a cable tie, e.g. to
the cab roof.
7.8 Fastening the cover frame
A
fig. 7, page 6
➤ Fasten the cover frame (7) to the unit using the four cylindrical screws
M6 x 110 mm (9), the M6 washers (8), the eight spacer sleeves (two
L = 40 mm) (6) and the four spacer sleeves L = 12 mm (5). The
spacer sleeves keep the cover frame at an interval to the unit.
WARNING!
The electrical power supply may only be performed by qualified
personnel with specialist knowledge.
Make sure there is no voltage present on electrically operated
components before carrying out work on them!
NOTICE!
Fit a fuse of 25 amps to the connection to the vehicle's power supply.
The battery must be able to supply the required current and voltage
(chapter “Technical data” on page 25).
NOTE
The unit is equipped as standard with a 4 m long cable with a cross-
section of 6 mm
2
. If longer cable lengths are required, then the cable
cross-section must be increased by an authorised specialist workshop:
In this case cut off the cable as closely as possible to the unit
(max. 0.5 m) and then establish a suitable connection with a larger
cable cross-section.
When the cable is extended by 4 m to 6 m in length, the manufacturer
recommends using a cross-section of at least 8 mm
2
.
NOTICE!
Screw the screws in carefully order not to damage the cover frame.
EN
Configuration of unit software CoolAir RT780
20
8 Configuration of unit software
Before you first start up the unit, the controls can be adapted to suit the
installation conditions. This must be done by the person installing the unit.
In configuration mode, the following unit software parameters must be set
at the control panel (fig. 8, page 7).
I
Menu
level
Parameter Meaning
Default
setting
1 Set temperature The unit starts at the temperature
defined here.
20 °C (68 °F)
2 Low voltage
cut-off
The battery monitor shuts down the unit
at the voltage defined here.
Characteristic
figure 4 =
22,8 V
3 Operating mode The unit starts with the operating mode
defined here.
0 = Automatic
mode
4 Default settings Parameters 1 – 3 can be reset to the
default settings.
--
5 Temperature unit
display
The temperature can be displayed in °C
or °F.
°C
NOTE
Configuration mode can still be activated if the undervoltage protection
mechanism has switched off the unit and only residual voltage is
available.
/