Renishaw PH10M-iQ Installation & User's Guide

PH10M-iQ PLUS installation and user's guide

Documentation part number: H-1000-7564-03-D

PH10M-iQ PLUS installation and user's guide

www.renishaw.com

Issued 12 2019

1

General information

This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without

the prior written permission of Renishaw.

The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

Disclaimer

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF

PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,

HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.

Trademarks

RENISHAW, the probe symbol used in the RENISHAW logo and REVO are registered trademarks of Renishaw plc in the United Kingdom and

other countries. apply innovation and names and designations of other Renishaw products and technologies are trademarks of Renishaw

plc or its subsidiaries.

All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their

respective owners.

All trademarks and trade names are acknowledged.

WEEE

The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the

general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for

waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable

resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service

or Renishaw distributor.

Warranty

Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed

exactly as defined in associated Renishaw documentation.

Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure

to comply with this will invalidate the Renishaw warranty.

Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.

PH10M-iQ PLUS installation and user's guide

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Care of equipment

Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with

care.

Changes to Renishaw products

Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to

Renishaw equipment previously sold.

Packaging

To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:

Packaging component Material 94/62/EC code 94/62/EC number

Outer box Low density polyethylene LDPE 4

Packing foam Polypropylene PP 5

Bag Low density Polyethylene LDPE 4

Patents

Features of the PH10M-iQ PLUS system and associated products, equipment and techniques are the subjects of one or more of the following

patents and patent applications:

CN101107580 EP1844371 INWO2006/079794 JP5341355 US RE43250

EP2221691 JP6085513

PH10M-iQ PLUS installation and user's guide

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Product compliance

EU declaration of conformity

Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.

EMC conformity

This equipment must be installed and used in accordance with this installation guide. This product is intended for industrial use only and

should not be used in a residential area or connected to a low voltage power supply network which supplies buildings used for residential

purposes.

FCC (USA only)

Information to user (47 CFR 15.105)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These

limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to

cause harmful interference, in which case you will be required to correct the interference at your own expense.

Information to user (47 CFR 15.21)

The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the

user's authority to operate the equipment.

Equipment label (47 CFR 15.19)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

PH10M-iQ PLUS installation and user's guide

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REACH regulation

Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high

concern (SVHCs) is available at:

www.renishaw.com/REACH

China RoHS

Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.

TÜV

This equipment has been independently certified by TÜV SÜD America Inc in accordance with OSHA ﴾US﴿ and SCC ﴾Canada﴿ requirements to

the standards UL61010-1 Second Edition and CAN/CSA-C22-2 No. 61010-1 Second Edition.

PH10M-iQ PLUS installation and user's guide

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International safety instructions

BG ‐ ПРЕДУПРЕЖДЕНИЕ

Моля, обърнете на приложение 1 и прочетете инструкциите за безопасност на вашия собствен език, преди за разопаковате и

монтирате този продукт.

CZ ‐ VÝSTRAHA

Před rozbalením a instalací tohoto výrobku si přečtěte bezpečnostní pokyny ve vlastním jazyce uvedené v příloze 1.

DA - ADVARSEL

Læs sikkerhedsinstrukserne i Appendix 1 FØR udpakning og installation af dette produkt.

DE - WARNHINWEIS

Bevor Sie dieses Produkt auspacken und installieren, konsultieren Sie bitte Anhang 1 und lesen Sie die Sicherheitshinweise in Ihrer Sprache.

EL ‐ ΠΡΟΕΙΔΟΠΟΙΗΣΗ

Γυρίστε στο Κεφάλαιο 1 και διαβάστε τις οδηγίες ασφαλείας στη δική σας γλώσσα προτού ανοίξετε αυτό το προϊόν για να το

εγκαταστήσετε.

EN - WARNING

Before unpacking and installing this product, please consult Appendix 1 and read the safety instructions in your language.

ES - ADVERTENCIA

Consulte el apéndice 1 y lea las instrucciones de seguridad en su idioma antes de desempaquetar e instalar este producto.

ET - HOIATUS

Palun vaadake 1. lisa ning lugege enne selle toote lahtipakkimist ja paigaldamist ohutusjuhend läbi.

FI - VAROITUKSIA

Lue liitteessä 1 olevat omalla kielelläsi kirjoitetut turvaohjeet ennen tämän tuotteen pakkauksen avaamista ja asentamista.

FR - AVERTISSEMENT

Consulter l'annexe 1 et les instructions de sécurité dans votre propre langue avant de déballer et d'installer ce produit.

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GA - RABHADH

Téigh chuig aguisín 1 agus déan na treoracha sábháilteachta a léamh i do theanga féin le do thoil sula ndéantar an táirge seo a dhíphacáil

agus a shuiteáil.

HR - NAPOMENA

Prije nego što proizvod izvadite iz ambalaže i ugradite ga, otvorite Prilog 1 i pročitajte sigurnosne upute na svom jeziku.

HU – FIGYELMEZTETÉS

A termék kicsomagolása és telepítése előtt olvassa el az 1. számú függelékben található, az Ön anyanyelvén hozzáférhető biztonsági

utasításokat.

IT - AVVISO

Prima di aprire ed installare questo prodotto, leggere le istruzioni di sicurezza nella vostra lingua riportate nell'Appendice 1.

JA ‐ 警告

この製品を箱から取り出し設置する前に、付録 1 に記載された安全性に関する注意書きをお読みください。

LT – ĮSPĖJIMAS

Prieš išpakuodami ir įdiegdami produktą, turite grįžti prie 1 priedo ir perskaityti nurodymus dėl saugos savo kalba.

LV – BRĪDINĀJUMS

Pirms šī izstrādājuma izsaiņošanas un uzstādīšanas izskatiet 1. pielikumā sniegtās drošības instrukcijas savā valodā.

MT - TWISSIJA

Jekk jogħġbok mur f'appendiċi 1 u aqra l‐istruzzjonijiet tas‐sigurtà fil‐lingwa tiegħek qabel ma toħroġ dan il‐prodott mill‐ippakkjar u

tinstallah.

NL - WAARSCHUWING

Ga naar appendix 1 en lees de veiligheidsinstructies in uw eigen taal, voordat u dit product uitpakt en installeert.

PL ‐ OSTRZEŻENIE

Przed rozpakowaniem i zainstalowaniem tego produktu prosimy o zapoznanie się z Dodatkiem 1 i przeczytanie zaleceń dotyczących

bezpieczeństwa w danym języku.

PT ‐ ADVERTÊNCIA

Você deve retornar ao Anexo 1 e ler as instruções de segurança em seu idioma antes de desembalar e instalar este produto.

PH10M-iQ PLUS installation and user's guide

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RO - AVERTISMENT

Înainte de a desface ambalajul şi a instala acest produs, vă rugăm să căutaţi Anexa 1 şi să citiţi cu atenţie instrucţiunile de siguranță, în limba

română.

SK ‐ VÝSTRAHA

Pred rozbalením a inštaláciou tohto produktu si pozrite prílohu 1 a prečítajte si bezpečnostné pokyny vo vašom jazyku.

SL - OPOZORILO

Preden izdelek vzamete iz embalaže in ga vgradite, odprite Prilogo 1 in preberite varnostna navodila v svojem jeziku.

SV - VARNING

Gå till bilaga 1 och läs säkerhetsinstruktionerna på ditt eget språk innan du packar upp och installerar denna produkt.

TW ‐ 警告

在拆開和安裝本產品之前，請翻頁至附錄 1 閱讀母語的安全指示。

中文 — 警告

在拆包和安装本产品之前，请翻到附录1，阅读中文版安全说明。

PH10M-iQ PLUS installation and user's guide

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Warnings

Where this symbol is displayed on the product the user must refer to the installation and user guide for information and safety advice.

Pinch hazards exist between moving parts and between moving and static parts. Do not hold the probe head during movements, or when

manually changing a probe.

Beware of unexpected movement. The user should remain outside the full working envelope of probe head/extension/probe combinations.

In all applications involving the use of machine tools or CMMs, eye protection is recommended.

Replace blown fuses with new components of the same type. Refer to the safety information in the relevant product documentation.

For instructions regarding the safe cleaning of Renishaw products, refer to the maintenance information in the relevant product

documentation.

Remove power before performing any maintenance operations.

Refer to the machine supplier's operating instructions.

It is the machine supplier's responsibility to ensure that the user is made aware of any hazards involved in operation, including those

mentioned in Renishaw product documentation, and to ensure that adequate guards and safety interlocks are provided.

Under certain circumstances the probe signal may falsely indicate a probe-seated condition. Do not rely on probe signals to stop machine

movement.

If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

The expected method of providing an emergency stop for Renishaw products is to remove power.

PH10M-iQ PLUS installation and user's guide

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Issued 12 2019

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Environmental conditions

The following environmental conditions comply with those defined in BS EN61010 - 1:2001:

Indoor use IP30 (no protection against liquids)

Altitude Up to 2000 m

Operating temperature 0 °C to +50 °C

Storage temperature ‐10 °C to +70 °C

Relative humidity 80% maximum for temperatures up to +31 °C

Pollution degree 2

PH10M-iQ PLUS installation and user's guide

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References and associated documents

It is recommended that the following documentation is referenced when installing and using the PH10M-iQ PLUS;

Title Document number

User's guide: Touch-trigger probes H-1000-5021

User's guide: SP25M H-1000-5104

User's guide: HCU2 H-1000-5361

User's guide: AM1 H-1000-4010

User's guide: AM2 H-1000-2051

Technical specification: Styli and accessories H-1000-3200

Installation guide: PICS H-1000-5000

Installation guide: PHC10-3 PLUS H-1000-0077

Installation and user's guide: PH10 PLUS H-1000-7592

PH10M-iQ PLUS installation and user's guide

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Introduction

PH10M-iQ PLUS is a derivative of the PH10 PLUS range of heads. PH10M-iQ PLUS has inferred qualification meaning that after initial

calibration is performed, all other positions of the head are inferred which eliminates the need to recalibrate each required head position.

PH10M-iQ PLUS is only able to infer calibrations for touch-trigger probes but can be used in traditional PH10 PLUS mode at any stage, in

parallel with or instead of inferred mode.

This guide describes the installation and use of the PH10M-iQ PLUS system and gives information on physical installation and system

connections, as well as assistance in fault-finding during the installation of a system.

CAUTION: PH10M-iQ PLUS can only be used with a PHC10-3 PLUS head controller and a CMM controller where the inferred

qualification process has been integrated.

This guide should be read in conjunction with the PHC10-3 PLUS installation guide (Renishaw part number H-1000-0077) in order to fully

understand the system's features, capabilities and operation.

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PH10M-iQ PLUS system description

Product Description

PH10M-iQ PLUS A shank-mounted head with multiwired probe capability, a Renishaw

autojoint and inferred qualification

HCU2 A hand control unit for use with PH10 measurement systems

PHC10-3 PLUS A controller for use with PH10 measurement systems

The PH10M-iQ PLUS is a general purpose, versatile unit designed specifically for use on direct computer controlled (DCC) CMMs and

incorporates the following features:

720 indexing positions

0.4 μm indexing repeatability

7.5° indexing steps in both axes

300 mm extension bar capability, 450 mm with special order carbon fibre extensions

Inferred qualification when mounted vertically or horizontally*

* The inferred calibration procedure is different depending on the chosen orientation of the head

WARNING: The components of the PH10M-iQ PLUS system are not compatible with PH9 and PH20 system components. No

attempt should be made to connect the PH10M-iQ PLUS system components to a PH9 or PH20 system as this will result in damage

to the product.

NOTE: On initial set-up of a PH10M-iQ PLUS system, a head localisation is required. Please refer to the software providers'

documentation for more information.

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System interconnection diagrams

PH10M-iQ PLUS and PHC10-3 PLUS

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Key Description

1 PH10M-iQ PLUS head

2 PHC10-3 PLUS

3 HCU2

4 Head cable

5 Communication connection to CMM controller (RS232 or USB)

NOTE: For a complete guide to PHC10-3 PLUS interconnection diagrams, please refer to the PHC10-3 PLUS installation guide

(Renishaw part number H-1000-0077).

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Styli

Renishaw manufacture an extensive range of precision styli and stylus accessories. They are available in M2, M3, M4 and M5 thread sizes with

steel, tungsten carbide, graphite fibre and ceramic stems. Each is fitted with a precision industrial synthetic ball (ruby, zirconia or silicon

nitride) available in diameters from 0.3 mm (0.012 in) to 10 mm (0.4 in).

Special application styli including discs, cylinders, pointers, stars and large ceramic balls up to 30 mm (1.18 in) are available in M2 and M3

thread sizes.

For further information on the Renishaw stylus range, please refer to the stylus and accessories guide (Renishaw part number H-1000-3200).

Renishaw also offer a custom design service if your requirements are not met by the standard range. Please contact your Renishaw supplier

for details.

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Probe extension bars

Renishaw manufactures a comprehensive range of extension bars and adaptors to allow increased component access.

There are three types in the range:

• Autojoint to M8 bush ﴾PAA series﴿

• Autojoint to autojoint ﴾PEM series﴿

• M8 thread to M8 bush ﴾PEL series﴿

Autojoint to M8 bush

These extension bars connect directly to the autojoint of the PH10M-iQ PLUS head and terminate in an M8 bush. This permits the use of two-

wire touch-trigger probes.

Extensions Length Material Weight

PAA1 32 mm Steel 57 g

PAA2 144 mm Aluminium 85 g

PAA3 300 mm Aluminium 144 g

The probe is fitted to the extension by hand and tightened by use of the S1 ‘C' spanner as shown.

The S1 spanner is designed to fail before damage can occur to the mechanical joint between the two parts. Using the S1 spanner, fully hand-

tighten the probe body into the M8 bush (0.3 Nm to 0.5 Nm).

PH10M-iQ PLUS installation and user's guide

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Autojoint to autojoint

These extension bars are compatible with the PH10M-iQ PLUS head. They allow direct connection to the head via the autojoint and terminate

in an autojoint. This permits use of a multiwired probe.

Extensions Length Material Weight

PEM25 25 mm Aluminium 60 g

PEM1 50 mm Aluminium 64 g

PEM2 100 mm Aluminium 93 g

PEM3 200 mm Aluminium 147 g

M8 thread to M8 bush

These extension bars can be used directly with the PH10M-iQ PLUS head using the PAA1 adaptor.

Extensions Length Material Weight

PEL1 50 mm Aluminium 22 g

PEL2 100 mm Aluminium 43 g

PEL3 200 mm Aluminium 80 g

PEL4 300 mm Aluminium 141 g

PH10M-iQ PLUS installation and user's guide

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PH10M-iQ PLUS compatible probes

M8 touch-trigger probes

This range of probes utilises the M8 bush for mounting to the head. When used with the PH10M-iQ PLUS, one of the autojoint to M8 bush

extension bars or the PAA1 adaptor must be used.

Probe Diameter Application User's guide

TP2-5W 13 mm Universal probe for DCC and

manual CMMs

H-1000-5021

TP6* 25 mm Universal probe for DCC and

manual CMMs

H-1000-5008

TP20 13.2 mm Universal probe for DCC and

manual CMMs with module

changing

H-1000-5021

TP200 13.5 mm Universal probe with strain

gauge for DCC CMM - 100 mm

max stylus length

H-1000-5014

* An autojoint version (TP6A) is also available

Multiwire (autojoint) probes

This range of probes is compatible with PH10M-iQ PLUS and utilise the Renishaw multiwired autojoint connection to the head. Inferred

qualification is not available when using a scanning probe with PH10M-iQ PLUS.

Probe Diameter Application Weight User's guide

SP25M 25 mm High speed scanning

probe

65 g (body)

35 g (SM25-1)

40 g (SM25-2)

49 g (SM25-3)

71 g (SM25-4)

45 g (SM25-5)

40 g (TM25-20)

H-1000-5104

TP7M 25 mm Universal probe with

strain gauge for DCC

CMMs

85 g (without stylus) H-1000-2010

SP600M 50 mm Analogue contact

scanning probe

216 g (without stylus) H-1000-5175

Probes in this range require comprehensive integration with your CMM.

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PH10M-iQ PLUS connection of probes and

extensions

PH10M-iQ PLUS autojoint connection

PH10M-iQ PLUS heads use a Renishaw autojoint which is a highly repeatable kinematic joint. One half is integral to the head; the other half

forms part of the adaptor, extension bar or probe.

Locking and unlocking the autojoint is carried out either manually, using the autojoint key, or automatically using the Renishaw autochange

rack systems (ACR1 or ACR3). In both cases, the connection's repeatability eliminates the need for probe requalification after exchange.

If an extension bar, adaptor or probe needs to be attached to the head manually, ensure that the location dots shown in the image below are

aligned.

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